Convertible Package Design for Gravity Feed Retail Display

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Solution Overview

Problem

Conventional packaging solutions for retail display and shipping are not optimized for compactness and ease of use, lacking a seamless transition between shipping and display configurations.

Innovation Solution

A package design featuring foldable panels and extension flaps that adjust from a compact shipping position to a deeper display position, allowing for efficient storage and display on gravity feed racks, with panels and flaps integrally formed to simplify assembly and reduce material usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the package uses a fixed depth design for shipping, then shipping compactness is improved, but display functionality is worsened

Engineering Contradiction:
Improveshipping compactnessVSAvoiddisplay configuration
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The package employs dynamic side panels with multiple fold positions that can be adjusted between a collapsed state for compact shipping and an extended state for display functionality. The side panels include fold lines that enable them to assume different configurations, transforming the package from a static to a dynamic structure that adapts to different operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The side panels are divided into multiple segments or sections connected by fold lines, allowing independent movement and positioning of each segment. This segmentation enables the side panels to be collapsed into a compact configuration for shipping while being expandable to a deeper configuration for retail display, resolving the contradiction between compactness and display functionality.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the package is designed for easy assembly, then ease of operation is improved, but structural complexity is worsened

Engineering Contradiction:
Improveassembly simplicityVSAvoidpackage structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The package integrates multiple functional elements into a unified structure where the side panels, extension flaps, and closure mechanisms are combined into a single coordinated system. The side panels incorporate both the extension functionality and the closure features within the same structural elements, reducing the number of separate components while maintaining ease of assembly through intuitive folding sequences.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the package uses separate components for shipping and display, then adaptability is improved, but device complexity is worsened

Engineering Contradiction:
Improvedual configuration capabilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The side panels serve multiple functions: they provide structural support during shipping, extend to create display depth for retail presentation, and incorporate closure mechanisms. This multi-functionality eliminates the need for separate components for shipping and display configurations, as the same side panels perform all necessary functions through their adjustable geometry.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12077352B2One piece convertible packages and display systems
Publication Date: 2024.09.03 WESTROCK SHARED SERVICES LLC
  • US12077352B2 patent drawing
  • US12077352B2 patent drawing
  • US12077352B2 patent drawing

AI summary

A package for a gravity feed rack display system that is shipped with product includes a plurality of panels connected together at fold lines configured for extending at least partially around an interior space. The plurality of panels includes a front panel, a back panel, a first side panel, a top panel, a second side panel and a bottom panel. The interior space is configured to receive at least one product. The package includes a first extension flap foldably connected to a first side of the front panel and a second extension flap foldably connected to a second side of the front panel. The plurality of panels and the first and second extension flaps define a first depth in a first position for shipping, and a second depth in a second position for display.