Convertible Seating Bed Structure for Compact Folding Comfort

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Solution Overview

Problem

Existing convertible furniture units that serve as beds often require intricate mechanisms for unfolding and folding, are heavy, and lack a complete mattress, making them cumbersome and less comfortable.

Innovation Solution

A seating unit with a foldable bed comprising separate head, intermediate, and seat sections, controlled by a bed folding mechanism, which allows for easy conversion between folded and unfolded positions, and includes a backrest cushion assembly and center leg assembly for enhanced stability and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complete mattress is folded within the cavity of the sofa, then a comfortable sleeping surface is provided, but the unit becomes heavy and requires an intricate mechanism

Engineering Contradiction:
Improvecomfort of sleeping surfaceVSAvoidcomplexity of folding mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bed is divided into separate sections (head section, intermediate section, seat section) that can be independently folded and stored. This segmentation allows the mattress to be broken into manageable segments that are easier to handle and store, reducing the complexity of the overall folding mechanism while maintaining comfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate and seat sections are positioned in a vertically stacked relationship within the base cavity, with the head section positioned vertically adjacent to the rear wall. This nested arrangement allows the mattress sections to be compactly stored within the sofa structure without requiring complex external storage mechanisms.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If separate sections are used to form the sleeping surface, then the mechanism is simpler, but the unit lacks a complete mattress and becomes less comfortable

Engineering Contradiction:
Improvesimplicity of folding mechanismVSAvoidcomfort of sleeping surface
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The head, intermediate, and seat sections are designed to align horizontally when unfolded to form a continuous, complete sleeping surface. This merging of separate sections creates a unified mattress-like structure that provides comfort comparable to a complete mattress while retaining the simplicity of the folding mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Different sections of the bed are equipped with different features optimized for their specific functions. The seat section includes a backrest cushion assembly for comfort during seating, while all sections contribute to the sleeping surface when unfolded. This localized optimization enhances overall comfort without requiring a completely different structure.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If the bed sections are folded within the base cavity, then compactness is achieved, but stability may be compromised when unfolded

Engineering Contradiction:
Improvecompactness when foldedVSAvoidstability when unfolded
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The bed folding mechanism is designed to provide dynamic stability, with the sections able to move smoothly between folded and unfolded positions while maintaining stability in both states. The mechanism includes features that ensure the bed remains stable when unfolded for use and returns to a stable compact position when folded.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bed folding mechanism is designed to automatically position and secure the bed sections in their proper alignment as they unfold, ensuring stability is established during the transition. The mechanism prepares the structure for stable use before the user needs to interact with it, reducing the risk of instability during operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9357850B2Seating unit convertible to bed
Publication Date: 2016.06.07 ULTRA MEK INC
  • US9357850B2 patent drawing
  • US9357850B2 patent drawing
  • US9357850B2 patent drawing

AI summary

A seating unit having a foldable bed includes: a base with an internal cavity and a rear wall; a foldable bed that includes separate and distinct head, intermediate and seat sections, wherein in a folded position, the intermediate and seat sections are generally horizontally disposed and positioned in vertically stacked relationship, and the head section is generally vertically disposed and positioned adjacent the rear wall of the base, and in an unfolded position, the head, intermediate and seat sections are generally horizontally disposed and in serial alignment with each other; and a bed folding mechanism that is attached to the base and the head, intermediate and seat sections that controls the movement of the bed between the folded and unfolded positions.