Convertible Spinal Screw Polyaxial to Monoaxial Conversion

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Solution Overview

Problem

Existing spinal fixation systems face challenges in achieving secure and stable connections while allowing for adjustable movement of fastener elements during surgical procedures, as preselected components may not always provide the ideal degree of stability or flexibility.

Innovation Solution

A spinal fixation system comprising a screw, a body, and a pressure cap that allows for polyaxial movement initially and can be converted to monoaxial movement through a mating mechanism, using a pressure cap to restrict the screw's movement, enabling on-the-spot adjustments during surgery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a screw is designed to allow polyaxial movement for optimal alignment during surgery, then the ease of operation and adaptability improve, but the stability and reliability of the fixation connection deteriorate

Engineering Contradiction:
Improvealignment capabilityVSAvoidfixation stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The screw system transitions from a static fixed-angle design to a dynamic convertible design that can change its degree of freedom during surgery. The screw initially allows polyaxial movement for alignment, then can be converted to monoaxial movement for stability, making the system adaptable to different surgical phases

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the movement parameters of the screw by converting from polyaxial to monoaxial configuration. This parameter change is achieved through a conversion mechanism that alters the geometric constraints of the screw, transforming its degrees of freedom to match different surgical requirements

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If preselected components are used for spinal fixation, then the device complexity is reduced, but the adaptability to adjust movement degree during surgery deteriorates

Engineering Contradiction:
Improvecomponent selection simplicityVSAvoidmovement adjustment capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The screw is designed with multi-functionality, serving both as a polyaxial screw for alignment and as a monoaxial screw for stable fixation. This universal design eliminates the need to preselect between different screw types, as one screw can perform both functions through conversion

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a screw is converted from polyaxial to monoaxial movement during surgery, then the stability and reliability improve, but the ease of operation and alignment flexibility deteriorate

Engineering Contradiction:
Improveconnection stabilityVSAvoidalignment flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The screw is initially configured in polyaxial mode before surgery or at the beginning of the procedure, allowing easy alignment and positioning. The conversion to monoaxial mode occurs after alignment is achieved, ensuring that alignment flexibility is maintained when needed while stability is enhanced when required

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10022157B2Convertible screw for spinal fixation
Publication Date: 2018.07.17 ORTHOFIX US LLC
  • US10022157B2 patent drawing
  • US10022157B2 patent drawing
  • US10022157B2 patent drawing

AI summary

Disclosed herein are spinal fixation systems that may comprise a screw, a body, and a pressure cap. A screw may comprise a head at a proximal end, a bone connection element at a distal end, and a first mating element disposed on a head of a pedicle screw. A body may comprise a proximal end, a distal end, a mounting rod receiving channel at a proximal end, and a screw head receiving aperture at a distal end. A portion of the mounting rod receiving channel may be operable to receive a compression element. A pressure cap may comprise a proximal end, distal end, and a second mating element on a distal end. A first mating element of the screw may be configured to mate with the second mating element of the pressure cap thereby limiting the pivotal movement of the screw to that of a monoaxial screw.