Convertible Top Common Drive Coupling Mechanism

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Solution Overview

Problem

Existing convertible vehicle tops are complex and expensive, with long opening and closing times due to sequential movements of cover elements and roof parts requiring separate drives.

Innovation Solution

A convertible top design where the roof and cover elements are coupled by a common drive mechanism, allowing simultaneous movement and reducing the need for additional drives, with a coupling element connecting the kinematics of both to perform coordinated opening and closing paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate drives are used for roof parts and cover element, then each component can be controlled independently, but the device complexity increases and opening/closing time increases

Engineering Contradiction:
ImproveIndependent control of roof and coverVSAvoidNumber of drives
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the separate drives for the roof parts and cover element into a single common drive mechanism. The coupling element synchronizes the movement of the roof parts and cover element, allowing them to be controlled together by one drive instead of requiring independent drives for each component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a coupling element as an intermediary mechanism between the common drive and the roof/cover system. This coupling element coordinates the kinematics of the roof parts and cover element, enabling synchronized movement while maintaining the functional relationship between the components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If sequential movement of cover element and roof parts is used, then each component can move along its own path, but the opening and closing time becomes long

Engineering Contradiction:
ImproveIndependent movement pathsVSAvoidOpening and closing time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent merges the sequential movement sequences into a single coordinated movement operation. By coupling the kinematics of the roof parts and cover element through the coupling element, both components move simultaneously along their respective paths rather than sequentially, significantly reducing the total operation time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs dynamic coordination of the movement paths through the coupling element. The coupling mechanism allows the roof parts and cover element to move with different trajectories and speeds while remaining synchronized, adapting their movement dynamically to achieve simultaneous completion of the opening or closing operation.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple drives are used for roof and cover kinematics, then each drive can optimize its own movement, but the construction becomes more expensive

Engineering Contradiction:
ImproveMovement controlVSAvoidManufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent consolidates multiple drives into a single common drive unit, reducing the total number of motors and control systems required. This merging of drive functions into one unit lowers manufacturing costs while the coupling element ensures that the roof and cover movements remain precisely coordinated.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2974897B1Hard top
Publication Date: 2017.11.01 MAGNA CAR TOP SYSTEMS GMBH(DE)
  • EP2974897B1 patent drawingFigure 1
  • EP2974897B1 patent drawingFigure 2
  • EP2974897B1 patent drawingFigure 3

AI summary

A convertible top for a convertible vehicle, wherein the convertible top comprises at least a first roof part (1) and a cover element (2), wherein the first roof part (1) can be opened and closed by a roof control mechanism and the cover element (2) can be opened and closed by a cover control mechanism, wherein the roof control mechanism and the cover control mechanism are coupled to each other by a coupling element (3) so that the roof control mechanism and the cover control mechanism can be driven by a common drive (4).