Convex Insulating Sheet for Disk Drive PCB Vibration Damping

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Solution Overview

Problem

In high-density magnetic disk drives, improving actuator control accuracy is hindered by vibrations that cause noise, and existing insulators like foam materials increase costs without adequate damping performance, while flat insulating sheets fail to meet damping requirements.

Innovation Solution

An insulating sheet with rigidity and elasticity, featuring convex portions that project between the printed circuit board and housing, providing effective vibration suppression by being sandwiched and elastically supporting the board to dampen vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If foam material with damping properties is used for the insulator, then vibration damping performance is improved, but material cost increases

Engineering Contradiction:
Improvevibration damping performanceVSAvoidmaterial cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent changes the physical parameters of a flat insulating sheet by forming convex portions with specific geometric characteristics (height, width, spacing) to achieve vibration damping effects. This transforms a simple flat structure into a functional damping structure through parameter modification, avoiding the need for expensive foam materials while maintaining effective vibration suppression.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces convex portions with curved surfaces into the flat insulating sheet. These curved geometric features act as vibration-damping elements by distributing and absorbing mechanical vibrations, providing foam-like damping performance using a simple modified sheet structure rather than expensive foam material.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of manufacture

If a flat insulating sheet is used, then material cost is reduced, but damping performance is insufficient

Engineering Contradiction:
Improvematerial costVSAvoiddamping performance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent segments the flat insulating sheet by forming multiple convex portions distributed across its surface. This segmentation creates multiple localized damping zones that collectively provide comprehensive vibration suppression, transforming a simple flat sheet into an effective damping structure while maintaining cost-effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a two-dimensional flat insulating sheet to a three-dimensional structure by forming convex portions that protrude from the sheet surface. This dimensional change adds vibration-damping capability in the vertical dimension, enabling the simple sheet to achieve foam-like damping performance without increasing material cost.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If no insulator is used between PCB and housing, then material cost is minimized, but PCB vibration suppression is inadequate

Engineering Contradiction:
Improvematerial costVSAvoidPCB vibration suppression
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent makes the insulating sheet multi-functional by integrating both electrical insulation and vibration damping functions into a single component. The convex portions provide damping while the material itself provides insulation, eliminating the need for separate damping and insulation components and achieving effective PCB vibration suppression at minimal cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The insulating sheet with convex portions serves itself by providing vibration damping functionality inherent to its own structure. The convex portions act as built-in damping elements that suppress PCB vibrations directly, making the insulator self-sufficient for both insulation and damping purposes without requiring additional damping components.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses PCB vibrations, enhancing actuator control accuracy while reducing material costs compared to damping foam, offering superior performance to flat insulating sheets and no-insulator configurations.

Implementation Method 1

an insulating sheet with rigidity and elasticity, featuring convex portions that project between the printed circuit board and housing, providing effective vibration suppression by being sandwiched and elastically supporting the board to dampen vibrations

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8885292B1Insulating member and disk device with the same
Publication Date: 2014.11.11 KK TOSHIBA
  • US8885292B1 patent drawing
  • US8885292B1 patent drawing
  • US8885292B1 patent drawing

AI summary

According to one embodiment, a disk device includes a disk recording medium, a drive motor, an actuator, a housing which accommodates the recording medium, the drive motor, and the actuator, a printed circuit board opposed to an outer surface of the housing, and an insulating sheet interposed between the printed circuit board and the outer surface of the housing. The insulating sheet has rigidity and elasticity and includes a convex portion. The convex portion has a height not smaller than a clearance between the printed circuit board and the outer surface of the housing and is sandwiched between the printed circuit board and the outer surface of the housing.