Disposable Mask With Convex Lower Edge For Chin Fit

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Solution Overview

Problem

Conventional disposable masks with pleated designs can cause discomfort for children with round chins due to inadequate fit under the chin, leading to insufficient mouth and nose coverage when trying to reduce the mask's vertical dimension.

Innovation Solution

A disposable mask with a pleated design featuring a convex central part on the lower end edge and pleat portions arranged in an Ω-shaped configuration, along with pleat adjustment means to control extension, ensuring a secure fit under the chin and adequate coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the vertical dimension of the mask body is reduced, then the mask can fit better under the chin, but the coverage of mouth and nose becomes insufficient

Engineering Contradiction:
Improvevertical dimension of mask bodyVSAvoidcoverage area of mouth and nose
Core Design Contradiction:
Length of moving objectVSArea of stationary object

Solution Approach 1:

The mask body is divided into multiple pleat portions that can be independently extended. The pleats are folded along extension lines, allowing the central area to extend vertically when needed while maintaining a compact form when folded, thus resolving the contradiction between compact storage/fit and coverage area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mask utilizes the third dimension (vertical extension through pleat unfolding) to provide adequate coverage area while maintaining a compact two-dimensional form factor for storage and initial fit. The pleats allow the mask to transition from a compressed state to an extended state, providing sufficient mouth and nose coverage without requiring a permanently large vertical dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the central area of the mask body is extended downward to cover mouth and nose, then coverage is improved, but the mask extends further from chin to throat causing discomfort

Engineering Contradiction:
Improvecoverage area of mouth and noseVSAvoiddiscomfort to wearer
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The mask applies different structural qualities to different regions: the central area contains pleat portions that can extend vertically to provide coverage, while the side areas maintain a more compact structure. This localized differentiation allows the central area to extend downward for coverage without the entire mask body extending excessively, preventing discomfort at the throat while maintaining adequate mouth and nose coverage

Inventive Principle:
Principle #3Local quality

3Length of moving object

If the mask body is made compact for children with round chins, then fit under chin is improved, but the extension area of pleat portions becomes insufficient

Engineering Contradiction:
Improvevertical dimension of mask bodyVSAvoidextension area of pleat portions
Core Design Contradiction:
Length of moving objectVSLength of stationary object

Solution Approach 1:

The mask incorporates dynamic pleat structures that can transition between compressed and extended states. The pleat portions are designed to unfold and extend vertically when needed, providing sufficient coverage area even when the mask body is initially compact. This dynamic capability allows the mask to adapt to different facial sizes and shapes, providing both compact fit for children and adequate extension area when required

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3777589B1Disposable mask
Publication Date: 2023.07.19 UNI CHARM CORP
  • EP3777589B1 patent drawingFigure 1
  • EP3777589B1 patent drawingFigure 2
  • EP3777589B1 patent drawingFigure 3(a)~3(b)

AI summary

Provided is a disposable mask which is capable of sufficiently covering the wearer's mouth and nose with a mask body and is capable of fitting an appropriate position under the chin. A mask body (20) of a mask (10) includes a plurality of pleat portions (60) formed by folding a sheet forming the mask body (20) in a pleated shape, and a lower end edge (20b) of the mask body (20) includes a central part (25) being convex upwardly.