Convex Spherical Segment Rods for Glass Ribbon Support
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Solution Overview
Problem
Existing methods for supporting glass ribbons during conveyance, such as using air cushions, face challenges in maintaining efficient weight support and minimizing friction, especially at high temperatures and during temperature fluctuations.
Innovation Solution
A support apparatus comprising cylindrical rods with convex spherical segments that are levitated on fluid cushions, allowing for adjustable pivot angles and materials with high melting points and low thermal conductivity, which reduces friction and maintains mechanical stability across varying temperatures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If air cushions are used to support glass ribbons during conveyance, then friction is minimized and the glass ribbon is levitated, but mechanical stability and weight support efficiency deteriorate at high temperatures and during temperature fluctuations
Solution Approach 1:
The patent introduces cylindrical rods with convex spherical segments as intermediary elements between the glass ribbon and the support structure. These rods are levitated on fluid cushions, combining the low-friction advantage of fluid support with the mechanical stability of solid contact points. The spherical segments roll under the glass ribbon, providing stable support while minimizing friction through rolling motion rather than sliding.
Solution Approach 2:
The patent uses fluid cushions (pneumatic support) to levitate the cylindrical rods, allowing them to float without direct contact with the support surface. This pneumatic mechanism provides both levitation to minimize friction and sufficient load-bearing capacity to support the glass ribbon weight, while the cylindrical geometry and spherical segments maintain mechanical stability during temperature variations.
2Device complexity
If traditional support methods are used, then structural simplicity is maintained, but friction increases and wear on the glass ribbon occurs
Solution Approach 1:
The patent replaces traditional sliding mechanical contact with rolling contact using cylindrical rods and convex spherical segments. Instead of the glass ribbon sliding directly over support surfaces, the spherical segments roll beneath it, substituting high-friction sliding mechanics with low-friction rolling mechanics. This reduces wear on the glass ribbon while maintaining a relatively simple overall structure.
Solution Approach 2:
The patent employs convex spherical segments on the cylindrical rods to create curved contact surfaces. These spherical elements roll under the glass ribbon, distributing the load and minimizing contact area and friction. The curved geometry enables rolling motion and reduces wear compared to flat, sliding contact surfaces, while adding only moderate structural complexity.
3Temperature
If materials with high melting points and low thermal conductivity are used, then thermal stability is improved, but material selection and manufacturing complexity increase
Solution Approach 1:
The patent changes the thermal parameters of the support system by selecting materials with high melting points and low thermal conductivity. This parameter change allows the cylindrical rods and spherical segments to maintain their mechanical properties at high temperatures and reduces heat transfer to the glass ribbon, improving thermal stability during conveyance through hot environments.
Solution Approach 2:
The patent employs composite material selection, combining materials with high melting points (such as ceramics or refractory metals) and low thermal conductivity for the cylindrical rods and spherical segments. This composite approach optimizes both thermal resistance and mechanical strength, enabling the support structure to withstand high temperatures while maintaining ease of manufacture through the use of established high-temperature material systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus effectively supports glass ribbons by minimizing friction and maintaining mechanical stability across a wide temperature range, ensuring efficient conveyance and reducing wear on the glass ribbon and support components.
Implementation Method 1
a first convex spherical segment and a second convex spherical segment, each configured to be levitated on a fluid cushion
Implementation Method 2
materials with high melting points and low thermal conductivity
Data Source
AI summary
A support apparatus can comprise a cylindrical rod extending along a first rotation axis and comprising a first end portion provided with a first convex spherical segment and a second end portion provided with a second convex spherical segment. A first area can be configured to receive a portion of the first convex spherical segment. A second area can be configured to receive a portion of the second convex spherical segment. The cylindrical rod can be pivotable about a first pivot axis perpendicular to the first rotation axis. In some embodiments, methods of supporting an object can comprise engaging a surface of the object with the outer surface of the cylindrical rod wherein the first cylindrical rod supports a weight of the object while the first cylindrical rod is supported by the first fluid cushion and the second fluid cushion.


