Conveyance Apparatus Cable Routing Simplification

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Solution Overview

Problem

Existing conveyance apparatuses face challenges in facilitating the wiring of cables for movable holding units, leading to complex and inefficient manufacturing processes.

Innovation Solution

A conveyance apparatus featuring a base unit, a link mechanism support unit, a holding unit, and a cable system where the cable is fixed to the holding unit and link mechanism support unit, allowing the cable to bend and advance with the holding unit, simplifying cable wiring by eliminating the need for complex routing through pivotable connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cable is routed through pivotable connections in the link mechanism, then the holding unit can be advanced and retreated, but the cable wiring becomes complex and manufacturing efficiency decreases

Engineering Contradiction:
Improvecable wiringVSAvoidcable routing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the cable routing from the complex pivotable connection system and creates a separate, simplified cable guide mechanism. The cable guide unit is positioned independently on the link mechanism support unit, allowing the cable to be routed externally along the advancing/retreating path rather than through the pivot joints, thereby simplifying wiring while maintaining full movement functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cable guide unit acts as an intermediary element between the link mechanism support unit and the holding unit. It provides a dedicated pathway for the cable to follow during the advancing and retreating movements, mediating the cable's interaction with the moving components without requiring complex routing through pivot connections

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If complex cable routing through pivotable connections is used, then reliable cable connection is achieved, but manufacturing process becomes inefficient

Engineering Contradiction:
Improvecable connection reliabilityVSAvoidmanufacturing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The cable routing system is segmented into distinct functional elements: the cable guide unit fixed to the link mechanism support unit, and the cable attachment point on the holding unit. This segmentation allows each component to be manufactured and assembled independently, simplifying the manufacturing process while ensuring reliable cable connection through dedicated connection points

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the cable extends in the retreating direction and bends back in the advancing direction, then the cable accommodates the holding unit movement, but the cable path becomes longer

Engineering Contradiction:
Improvecable flexibilityVSAvoidcable length
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The cable routing is designed to be dynamic rather than static. The cable guide unit is positioned to allow the cable to naturally extend and bend back as the holding unit advances and retreats. This dynamic configuration enables the cable to adapt to the movement range without requiring excessive length, as the cable path changes optimally with each position of the holding unit

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240400362A1Conveyance apparatus
Publication Date: 2024.12.05 DAIFUKU CO LTD
  • US20240400362A1 patent drawing
  • US20240400362A1 patent drawing
  • US20240400362A1 patent drawing

AI summary

A conveyance apparatus (carriage main part) includes a link mechanism that advances and retreats a holding unit horizontally with respect to a link mechanism support unit, and includes a pair of multi-joint arms that connects the link mechanism support unit and the holding unit. The cable is fixed to the link mechanism support unit by extending from a portion thereof fixed to the holding unit in a retreating direction of an advancing and retreating direction, and then, being bent back in an advancing direction, and as the holding unit advances, the bent-back position F of the cable also advances.