Conveyance Unit Grounding via Dynamic Wiring and Contact Spring

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Solution Overview

Problem

Image forming apparatuses face challenges in safely grounding electric charges on guide plates to prevent user shock and electronic device damage during operation and maintenance, especially when the conveyance unit is opened or closed.

Innovation Solution

The apparatus incorporates a conveyance unit with a guide plate and first wiring that connects to a ground contact, allowing the guide plate to be grounded through a resistance element when closed and directly to the ground when opened, ensuring safe discharge of static electricity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the guide plate is continuously grounded through a fixed wiring connection, then safety is maintained, but the conveyance unit cannot be opened or closed freely

Engineering Contradiction:
Improveconveyance unit movementVSAvoidgrounding safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The grounding connection is made dynamic by allowing the second end of the first wiring to move freely as it connects to and disconnects from the ground contact. This enables the conveyance unit to be opened and closed while maintaining grounding safety through the contact spring mechanism that activates only when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The contact spring acts as an intermediary between the third end of the first wiring and the ground contact. It mediates the grounding connection by making electrical contact only when the conveyance unit is in the closed position, thereby enabling free movement while ensuring safety when required.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of repair

If the conveyance unit is opened to access internal components, then maintenance is enabled, but electric charges on the guide plate may cause user shock or electronic device damage

Engineering Contradiction:
Improvemaintenance accessVSAvoiduser shock and electronic device damage
Core Design Contradiction:
Ease of repairVSObject-affected harmful factors

Solution Approach 1:

The grounding mechanism is activated in advance when the conveyance unit is closed, ensuring that any electric charges on the guide plate are discharged before maintenance operations begin. This preliminary grounding action prevents user shock and electronic device damage during maintenance activities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The potential harmful electric charges on the guide plate are converted into a beneficial safety feature by providing a controlled discharge path through the first wiring and contact spring. The grounding mechanism transforms the hazard of accumulated charges into a protective function that activates automatically when the unit is closed.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If a simple wiring connection is used between the guide plate and ground contact, then device complexity is reduced, but the conveyance unit cannot be opened and closed freely

Engineering Contradiction:
Improvewiring structureVSAvoidconveyance unit movement
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The wiring structure is segmented into multiple components: the first wiring with its first end connected to the guide plate, the second end that moves freely to connect with the ground contact, and the contact spring that provides the actual electrical connection. This segmentation enables the conveyance unit to move freely while maintaining grounding functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrical connection parameter changes dynamically based on the position of the conveyance unit. When closed, the contact spring makes electrical contact to ground the guide plate; when opened, the connection is broken. This parameter change enables free movement while maintaining grounding safety when required.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents user shock and protects electronic devices by ensuring the guide plate is grounded at the appropriate potential, maintaining safety and functionality during operation and maintenance.

Implementation Method 1

the third end makes an electrical connection with the contact spring... the second main line connects the contact spring, the resistance element, and the ground spring

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

the second main line connects the contact spring, the resistance element, and the ground spring

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS11703796B2Image forming apparatus
Publication Date: 2023.07.18 KYOCERA DOCUMENT SOLUTIONS INC
  • US11703796B2 patent drawing
  • US11703796B2 patent drawing
  • US11703796B2 patent drawing

AI summary

In an image forming apparatus according to the present disclosure, when a conveyance unit is closed, a second end is disconnected from a ground contact, and a third end makes an electrical connection with a contact spring. When the conveyance unit is opened, the second end makes an electrical connection with the ground contact, and the third end is disconnected from the contact spring.