Conveying Device Self-Boosting Link Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing self-propelled elevators require large springs to press the driving wheels against the rail with sufficient force to generate a frictional force that can support the car weight, leading to increased car weight and energy requirements.

Innovation Solution

A conveying device with a loading-weight supporting section and a first driving device that includes a first wheel unit and a first coupling section, where the first wheel unit has a driving wheel in contact with a guide surface on the rail, and the first coupling section uses a link for self-boosting to generate a pressing force that supports the car weight with a mechanism lighter in weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If large springs are used to press the driving wheels against the rail with sufficient force, then the frictional force can support the car weight, but the car weight increases

Engineering Contradiction:
Improvefrictional forceVSAvoidcar weight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The driving wheel unit utilizes the car's own weight to generate the pressing force against the rail through gravitational action on the coupling section, eliminating the need for external springs. The system serves itself by converting the car weight into the necessary frictional force for support.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coupling section acts as a counterweight mechanism where the second connecting section (arranged above the first) creates a gravitational moment that presses the driving wheel against the rail. This counterbalances the need for additional pressing mechanisms by using the car's own weight distribution.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Force

If large springs are used to press the driving wheels against the rail, then sufficient frictional force is generated, but energy requirements increase

Engineering Contradiction:
Improvepressing forceVSAvoidenergy requirements
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The system uses the car's weight and gravitational force to automatically generate the pressing force, requiring no additional energy input for maintaining wheel-rail contact. The gravitational potential energy of the car configuration itself provides the necessary force.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coupling section is designed so that the gravitational force acts through a configuration that naturally maintains the pressing force without requiring additional energy expenditure. The arrangement of connecting sections creates a gravitational equilibrium that sustains the frictional force.

Inventive Principle:
Principle #12Equipotentiality

3Force

If large springs are used to press the driving wheels against the rail, then the frictional force can support the car weight, but wear on the rail and driving wheels increases

Engineering Contradiction:
Improvefrictional forceVSAvoidwear
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

The system generates pressing force through gravitational action on the coupling section rather than continuous spring compression, creating a more stable and controlled frictional force that reduces impact and sliding wear between the driving wheel and rail.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coupling section arrangement (with the second connecting section above the first at less than 45 degrees from horizontal) changes the mechanical parameters of force application, distributing the pressing force more evenly and reducing peak stresses that cause wear.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conveying device effectively supports the car weight with a lighter mechanism, reducing energy requirements and minimizing wear on the rail and driving wheels, while maintaining stable operation.

Implementation Method 1

The driving wheels are in contact with a rail. The car is supported by a frictional force generated between the driving wheels and the rail.

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the second connecting section is arranged above the first connecting section, and a tilt angle from a horizontal plane of a straight line connecting the first connecting section and the second connecting section is smaller than 45 degrees

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS12264494B2Conveying device
Publication Date: 2025.04.01 MITSUBISHI ELECTRIC CORP
  • US12264494B2 patent drawing
  • US12264494B2 patent drawing
  • US12264494B2 patent drawing

AI summary

There is provided a conveying device that can support a car weight with a mechanism lighter in weight. A driving device (6) of a conveying device that lifts and lowers a loading-weight support along a rail (3) includes a wheel unit (13) and a link (14). The wheel unit (13) drives to rotate a driving wheel (15) in contact with a guide surface (11) to lift and lower the loading-weight support. The link (14) includes a first joint (17) connected to the wheel unit (13) and a second joint (18) rotatably supported by the loading-weight support. The second joint (18) is arranged in a position further apart from the guide surface (11) than the first joint (17), and above the first joint (17). The link (14) is arranged such that a straight line connecting the first joint (17) and the second joint (18) is tilted smaller than 45 degrees.