Conveying Apparatus Guide Engagement for Sheet Jam Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional conveying apparatuses often fail to appropriately guide sheets to the nip position where the conveying roller and pinch roller nip the sheet, leading to potential sheet jams due to inadequate guidance.

Innovation Solution

The apparatus includes a rotation shaft with a conveying roller and a driven roller, supported by a bearing and guided by first and second guide members with U-shaped recesses that engage the rotation shaft, ensuring proper alignment and guidance of the sheet to the nip position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the inner guide member is only positioned to the frame without engagement to the rotation shaft, then the structure is simpler, but the sheet guidance becomes inadequate causing sheet jams

Engineering Contradiction:
Improvestructure simplicityVSAvoidsheet guidance reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The inner guide member is merged with the rotation shaft through engagement portions that directly connect to grooves on the rotation shaft. This integration ensures that the inner guide member moves synchronously with the rotation shaft, providing stable and accurate sheet guidance to the nip position, thereby preventing sheet jams while maintaining structural simplicity.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the conveying roller and pinch roller nip the sheet with stable force, then the conveyance is smooth, but the sheet must be precisely guided to the nip position which requires complex positioning

Engineering Contradiction:
Improvenipping force stabilityVSAvoidpositioning system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The outer guide member and inner guide member are merged into an integrated guide structure where the inner guide member is engaged with the rotation shaft. This unified structure automatically maintains the correct positional relationship between the guides and the nip position, ensuring stable nipping force without requiring complex independent positioning systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The engagement portions on the rotation shaft with grooves enable the inner guide member to self-position and self-adjust relative to the rotation shaft. This self-service mechanism ensures that the guide members automatically maintain their correct positions as the rotation shaft rotates, providing consistent sheet guidance and stable nipping force without external intervention.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10329107B2Conveying apparatus
Publication Date: 2019.06.25 BROTHER KOGYO KK
  • US10329107B2 patent drawing
  • US10329107B2 patent drawing
  • US10329107B2 patent drawing

AI summary

A conveying apparatus includes: a rotation shaft; a conveying roller secured to the rotation shaft; a driven roller that cooperates with the conveying roller to convey a sheet at a nip position; a supporter supporting the rotation shaft rotatably; and a first guide and a second guide opposed to each other and defining a conveyance path guiding the sheet toward the nip position. The first guide and the second guide respectively have first and second guide surfaces defining the conveyance path. The first guide and the second guide respectively have first and second engaging portions engaged with the rotation shaft at positions different from a position of the supporter in the axial direction of the rotation shaft.