Conveying Apparatus Lifter Weight Support Stability

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Solution Overview

Problem

Conveying apparatuses face challenges in stabilizing the conveyance of carts with large weights, as existing systems struggle to maintain stability and traction, leading to potential instability and cargo collapse.

Innovation Solution

A conveying apparatus with a base, rotatable wheels connected via a suspension mechanism, a lifter, and a control unit that detects lower side distance to lift and lower the lifter, supporting a part of the cart's weight and enabling stable conveyance by controlling wheel rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the weight of the conveyance target is increased, then the carrying capacity is improved, but the stability of conveyance deteriorates

Engineering Contradiction:
Improveweight of conveyance targetVSAvoidstability of conveyance
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent segments the weight support function between the ground (through wheels) and the lifter mechanism. The lifter supports a predetermined proportion (e.g., 50%) of the conveyance target's weight, while the remaining weight is supported by the ground through the wheels, dividing the load-bearing responsibility to maintain stability with heavy loads

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the lifter's support force based on the detected lower side distance, changing the parameter of support force to maintain optimal conveyance stability. The control unit modulates the lifter's lifting force to support a predetermined proportion of the total weight, adapting to different load conditions

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the lifter supports more weight, then the stability of conveyance is improved, but the risk of cargo collapse increases

Engineering Contradiction:
Improvestability of conveyanceVSAvoidcargo collapse
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The lifter is designed to support only a predetermined proportion (partial action) of the conveyance target's weight rather than the full weight. This partial support is sufficient to improve stability while avoiding excessive lifting force that could cause cargo collapse or damage to the conveyance target

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If the wheel is connected via suspension mechanism, then the adaptability to terrain is improved, but the complexity of the device increases

Engineering Contradiction:
Improveadaptability to terrainVSAvoidcomplexity of device
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The suspension mechanism is implemented as a separate, modular component connecting the wheel to the base, segmenting the shock-absorbing function from the main conveying structure. This modular approach adds terrain adaptability while keeping the overall device architecture relatively simple and maintainable

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively supports a part of the cart's weight, ensuring stable conveyance even with large loads, minimizing cargo collapse and maintaining contact with the ground, thus providing a cost-effective solution for stable cart conveyance.

Implementation Method 1

a wheel (12) connected to the base (11) via a suspension mechanism (14)

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

connected to the base via a suspension mechanism and is rotatable

Methodology Applied
Scientific EffectShock absorption: Damping

Data Source

PatentUS10773935B2Conveying apparatus
Publication Date: 2020.09.15 KK TOSHIBA
  • US10773935B2 patent drawing
  • US10773935B2 patent drawing
  • US10773935B2 patent drawing

AI summary

In embodiments, a conveying apparatus includes a base, a wheel, a lifter, a lower side distance detection unit, and a control unit. The wheel is connected to the base via a suspension mechanism and is rotatable. The lifter is able to be lifted and lowered with respect to the base in a direction of a conveyance target. The lower side distance detection unit detects a lower side distance between a reference surface of the base and a ground contact surface of the wheel. The control unit controls a lifting/lowering operation of the lifter and rotative driving of the wheel. The control unit causes the lifter to be lifted and lowered based on the lower side distance and to support a part of a weight of the conveyance target, and causes the wheel to be rotatively driven and to convey the conveyance target.