Sheet Conveying Roller Mounting Guide Mechanism

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Solution Overview

Problem

Existing sheet conveying apparatuses face difficulties in easily mounting conveyance rollers due to the need for precise phase alignment and the risk of erroneous combinations during roller member exchange, which can lead to feeding failures and reduced durability.

Innovation Solution

A sheet conveying apparatus design that includes a conveyance roller, a roller support portion, a roller engaging portion, and a guide portion that facilitates easy mounting by rotating the engaging portion relative to the support portion, ensuring correct alignment and preventing erroneous mounting of rollers with different properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the roller member has high hardness to improve durability, then the roller member can withstand the opposing torque from the torque limiter, but the conveying force decreases and feeding failures may occur

Engineering Contradiction:
ImprovedurabilityVSAvoidconveying force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The roller member is designed with different hardness values at different locations: the portion contacting the sheet has lower hardness (40-60 Shore A) to provide high conveying force, while the portion contacting the torque limiter has higher hardness (70-90 Shore A) to resist wear from opposing torque. This local differentiation resolves the contradiction between durability and conveying force.

Inventive Principle:
Principle #3Local quality

2Reliability

If phase alignment is required between roller shafts and roller members during mounting, then erroneous combination can be prevented, but the mounting process becomes difficult

Engineering Contradiction:
Improveprevention of erroneous combinationVSAvoidease of mounting
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The roller member is pre-designed with a specific phase angle (e.g., 45 degrees) relative to its mounting position on the roller shaft. This preliminary phase configuration allows the roller to be mounted without requiring complex alignment operations, as the phase relationship is already established during manufacturing. The roller simply needs to be positioned at the correct angular location on the shaft, significantly simplifying the mounting process while preventing erroneous combinations.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If exchangeable roller members are used to improve adaptability, then compatibility with different sheet types can be achieved, but the risk of erroneous combination increases

Engineering Contradiction:
Improvecompatibility with sheet typesVSAvoidprevention of erroneous combination
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Each roller member is designed with an asymmetric phase angle configuration that corresponds to its specific function and the roller shaft it mounts on. For example, pickup rollers, feed rollers, and retard rollers have different phase angles (e.g., 0 degrees, 45 degrees, 90 degrees respectively). This asymmetric design creates a unique mechanical interface for each roller type, preventing erroneous combination while maintaining exchangeability for adaptability to different sheet types.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the mounting process of conveyance rollers, reduces the risk of feeding failures, and enhances the durability and compatibility of the rollers with various sheet types, improving the overall performance of the sheet conveying apparatus.

Implementation Method 1

a guide portion which is mounted on at least one of the roller engaging portion and the support engaging portion, the guide portion being configured to guide the roller engaging portion to a mounting position by rotating the roller engaging portion relative to the support engaging portion in an interlocking manner

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Implementation Method 2

a feed roller that rotates in the sheet feeding direction and a retard roller that is brought into pressure contact with the feed roller by an elastic force of a spring

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 3

when two or more sheets are fed to the nip portion between the feed roller and the retard roller, a friction coefficient between the sheets is smaller than a friction coefficient between the retard roller and the sheet so that the retard roller is stopped

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11827479B2Sheet conveying apparatus and image forming apparatus
Publication Date: 2023.11.28 CANON KK
  • US11827479B2 patent drawing
  • US11827479B2 patent drawing
  • US11827479B2 patent drawing

AI summary

The sheet conveying apparatus according to the present invention includes: a conveyance roller which conveys a sheet; a roller support portion on which the conveyance roller is mounted; a roller engaging portion which is mounted on the conveyance roller; a support engaging portion which is mounted on the roller support portion and is engaged with the roller engaging portion; and a guide portion which is mounted on at least one of the roller engaging portion and the support engaging portion, the guide portion being configured to guide the roller engaging portion to a mounting position by rotating the roller engaging portion relative to the support engaging portion in an interlocking manner with a mounting operation in which the conveyance roller is mounted on the roller support portion.