Conveyor Belt for Work Platform Loading on Track Repair Vehicles
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Solution Overview
Problem
Existing vehicles designed for track repair work face challenges in simplifying the loading of heavy or bulky objects onto the working platform, requiring significant physical effort and limited flexibility in material transfer.
Innovation Solution
A conveyor belt with a transport direction running in the longitudinal direction of the machine frame, adjustable in height and length, is positioned at the machine end, allowing for effortless transfer of loads onto the working platform by enabling longitudinal displacement and height adjustment, facilitating the loading of heavy or bulky objects.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If heavy or bulky objects are manually loaded onto the working platform, then the platform can be equipped with necessary materials, but significant physical effort is required
Solution Approach 1:
A conveyor belt is introduced as an intermediary device between the ground and the working platform. The conveyor belt receives objects from the ground and automatically transports them to the platform, eliminating the need for manual lifting and placement of heavy or bulky materials.
Solution Approach 2:
The manual mechanical system of lifting and carrying objects is replaced with an automated conveyor belt system. The conveyor belt uses mechanical transmission through drives and rollers to automatically transport materials, substituting human physical effort with automated mechanical operation.
2Adaptability or versatility
If the conveyor belt is fixed in position, then the structure is simple, but optimal material transfer to the work platform cannot be achieved
Solution Approach 1:
The conveyor belt is designed with dynamic positioning capabilities through two independent adjustment mechanisms: longitudinal displacement along the machine frame and vertical height adjustment. This allows the conveyor to adapt its position to optimize material transfer to the working platform at different locations and elevations.
Solution Approach 2:
The conveyor belt serves multiple functions: it can be positioned longitudinally to accommodate different loading locations, adjusted in height to match the working platform elevation, and configured to handle various types of materials. This multi-functionality makes the system adaptable to different operational requirements.
Data Source
Figure 1~3
AI summary
A conveyor belt (10) having a transport direction (13) running in the machine longitudinal direction (7) is arranged on a machine end (8) of a vehicle (1). The conveyor belt (10) comprises a redirecting end (14) adjacent to a work platform (6) lowered in a transfer position. Therefore, heavy or bulky freight can be transported easily onto the work platform (6) from an adjacent vehicle.