Conveyor Chain Link With Segmented Pin Confinement

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Solution Overview

Problem

Existing article conveyor chain links require specific tools or high force for hinging pin insertion and extraction due to frictional retention, which can lead to mechanical stress and pin escape over time due to wear, making manual handling difficult and increasing costs.

Innovation Solution

The design incorporates confining means within the link's hinging regions to securely hold hinging pins in place along the insertion direction, allowing for easy manual insertion and extraction with reduced friction, using snap coupling elements for stable and reversible coupling between links.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hinging pins are held in position by friction between pins and through holes, then the pins remain secured during chain movement, but insertion and extraction require specific tools or high force increasing cost and processing time

Engineering Contradiction:
Improvepin retentionVSAvoidmanual handling
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The hinging region is divided into a through hole for pin insertion and a separate confinement means (protrusion or wall) that segments the retention mechanism. This allows the pin to be freely insertable through the hole while being laterally confined by the separate structure, resolving the contradiction between easy insertion and secure retention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The confinement means acts as an intermediary element between the hinging pin and the through hole. Instead of relying on friction between pin and hole walls, the confinement means provides a mechanical barrier that prevents pin escape while maintaining easy insertability, thus resolving the contradiction between retention reliability and ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If through holes and hinging pins have substantially the same size to ensure frictional retention, then pin security is improved, but insertion and extraction operations become difficult requiring tools or high force

Engineering Contradiction:
Improvefrictional retentionVSAvoidinsertion operation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The retention function is segmented from the through hole itself. The through hole can be larger than the pin for easy insertion, while the confinement means (separate protrusion or wall structure) provides the retention function. This segmentation resolves the contradiction between hole-pin size matching for friction and ease of insertion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention mechanism transitions from one-dimensional frictional contact (pin against hole wall) to a two-dimensional mechanical constraint (confinement means blocking pin escape path). The confinement means adds a lateral dimension to retention, allowing the hole to remain large for easy insertion while security is provided by the blocking structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If friction is used to hold hinging pins, then initial pin security is achieved, but friction decreases over time due to wear causing pin escape

Engineering Contradiction:
Improveinitial pin securityVSAvoidretention durability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The confinement means provides a mechanical backup retention mechanism that cushions against the degradation of frictional retention. While friction provides initial security, the confinement means (protrusion or wall) ensures long-term durability by providing a wear-resistant mechanical barrier that prevents pin escape even as friction decreases over time.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The confinement means serves as a durable intermediary that transfers the retention function from the wear-prone friction interface to a wear-resistant mechanical structure. This intermediary ensures that retention reliability is maintained throughout the chain's service life, resolving the contradiction between initial security and long-term durability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If high force is applied to insert hinging pins for secure retention, then pin holding strength is improved, but mechanical stress on links increases potentially causing structural damage

Engineering Contradiction:
Improvepin holding strengthVSAvoidlink structural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The insertion force requirement is segmented and reduced by separating the insertion path (through hole) from the retention mechanism (confinement means). The through hole can be larger allowing low-force insertion, while the confinement means provides the holding strength without requiring high insertion forces, thus protecting link structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The confinement means acts as an intermediary that provides mechanical advantage during insertion. Instead of forcing a tight-fit pin through a small hole (high force), the pin is easily inserted through a larger hole and then secured by the confinement means, reducing the force required and protecting the link structure from damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3853155B1Link for a chain for an article conveyor
Publication Date: 2024.04.24 REXNORD FLATTOP EURO SRL
  • EP3853155B1 patent drawingFigure 1A
  • EP3853155B1 patent drawingFigure 1B
  • EP3853155B1 patent drawingFigure 1C~1E

AI summary

A link (105i; 205i; 305i) for a chain (100; 200; 300) for an article conveyor is proposed. Said link (105i; 205i; 305i) comprises a first link element (110; 210; 310) and a second link element (115; 215; 315) formed as coupleable separate parts, the first link element (110; 210; 310) being configured to support articles to be conveyed and the second link element (115; 215; 315) being adapted to support the first link element (110; 210; 310) and to allow the chain (100; 200; 300) to be moved when in use in the conveyor. The link comprises a hinging region (125,130; 225,230; 325,330) provided in the second link element (115; 215; 315) for hinging said link (105i; 205i; 305i) to a further link (105i+1,105i+1; 205i+1,205i-1; 305i+1,305i-1) of the chain (100; 200; 300), said hinging region (125,130; 225,230; 325,330) being adapted to the insertion within it of a hinging element (120; 220; 320) along an insertion direction (Z) for hinging the link to another link of the chain. The link comprises confining means (110F1,110F2; 210F1,210F2; 310F1,310F2) provided in the first link element (110; 210; 310) and adapted, when the first link element (110; 210; 310) is coupled to the second link element (115; 215; 315), to confine said hinging element (120; 220; 320) within the hinging region (125,130; 225,230; 325,330) along the insertion direction (Z), thereby preventing the hinging element (120; 220; 320) to escape from said hinging region (125,130; 225,230; 325,330) along the insertion direction (Z).