Conveyor Chain Link With Segmented Pin Confinement
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing article conveyor chain links require specific tools or high force for hinging pin insertion and extraction due to frictional retention, which can lead to mechanical stress and pin escape over time due to wear, making manual handling difficult and increasing costs.
Innovation Solution
The design incorporates confining means within the link's hinging regions to securely hold hinging pins in place along the insertion direction, allowing for easy manual insertion and extraction with reduced friction, using snap coupling elements for stable and reversible coupling between links.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If hinging pins are held in position by friction between pins and through holes, then the pins remain secured during chain movement, but insertion and extraction require specific tools or high force increasing cost and processing time
Solution Approach 1:
The hinging region is divided into a through hole for pin insertion and a separate confinement means (protrusion or wall) that segments the retention mechanism. This allows the pin to be freely insertable through the hole while being laterally confined by the separate structure, resolving the contradiction between easy insertion and secure retention.
Solution Approach 2:
The confinement means acts as an intermediary element between the hinging pin and the through hole. Instead of relying on friction between pin and hole walls, the confinement means provides a mechanical barrier that prevents pin escape while maintaining easy insertability, thus resolving the contradiction between retention reliability and ease of operation.
2Reliability
If through holes and hinging pins have substantially the same size to ensure frictional retention, then pin security is improved, but insertion and extraction operations become difficult requiring tools or high force
Solution Approach 1:
The retention function is segmented from the through hole itself. The through hole can be larger than the pin for easy insertion, while the confinement means (separate protrusion or wall structure) provides the retention function. This segmentation resolves the contradiction between hole-pin size matching for friction and ease of insertion.
Solution Approach 2:
The retention mechanism transitions from one-dimensional frictional contact (pin against hole wall) to a two-dimensional mechanical constraint (confinement means blocking pin escape path). The confinement means adds a lateral dimension to retention, allowing the hole to remain large for easy insertion while security is provided by the blocking structure.
3Reliability
If friction is used to hold hinging pins, then initial pin security is achieved, but friction decreases over time due to wear causing pin escape
Solution Approach 1:
The confinement means provides a mechanical backup retention mechanism that cushions against the degradation of frictional retention. While friction provides initial security, the confinement means (protrusion or wall) ensures long-term durability by providing a wear-resistant mechanical barrier that prevents pin escape even as friction decreases over time.
Solution Approach 2:
The confinement means serves as a durable intermediary that transfers the retention function from the wear-prone friction interface to a wear-resistant mechanical structure. This intermediary ensures that retention reliability is maintained throughout the chain's service life, resolving the contradiction between initial security and long-term durability.
4Reliability
If high force is applied to insert hinging pins for secure retention, then pin holding strength is improved, but mechanical stress on links increases potentially causing structural damage
Solution Approach 1:
The insertion force requirement is segmented and reduced by separating the insertion path (through hole) from the retention mechanism (confinement means). The through hole can be larger allowing low-force insertion, while the confinement means provides the holding strength without requiring high insertion forces, thus protecting link structural integrity.
Solution Approach 2:
The confinement means acts as an intermediary that provides mechanical advantage during insertion. Instead of forcing a tight-fit pin through a small hole (high force), the pin is easily inserted through a larger hole and then secured by the confinement means, reducing the force required and protecting the link structure from damage.
Data Source
Figure 1A
Figure 1B
Figure 1C~1E
AI summary
A link (105i; 205i; 305i) for a chain (100; 200; 300) for an article conveyor is proposed. Said link (105i; 205i; 305i) comprises a first link element (110; 210; 310) and a second link element (115; 215; 315) formed as coupleable separate parts, the first link element (110; 210; 310) being configured to support articles to be conveyed and the second link element (115; 215; 315) being adapted to support the first link element (110; 210; 310) and to allow the chain (100; 200; 300) to be moved when in use in the conveyor. The link comprises a hinging region (125,130; 225,230; 325,330) provided in the second link element (115; 215; 315) for hinging said link (105i; 205i; 305i) to a further link (105i+1,105i+1; 205i+1,205i-1; 305i+1,305i-1) of the chain (100; 200; 300), said hinging region (125,130; 225,230; 325,330) being adapted to the insertion within it of a hinging element (120; 220; 320) along an insertion direction (Z) for hinging the link to another link of the chain. The link comprises confining means (110F1,110F2; 210F1,210F2; 310F1,310F2) provided in the first link element (110; 210; 310) and adapted, when the first link element (110; 210; 310) is coupled to the second link element (115; 215; 315), to confine said hinging element (120; 220; 320) within the hinging region (125,130; 225,230; 325,330) along the insertion direction (Z), thereby preventing the hinging element (120; 220; 320) to escape from said hinging region (125,130; 225,230; 325,330) along the insertion direction (Z).