Telescopic Conveyor Cover Shield with Spring-Loaded Shuttle

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Solution Overview

Problem

Existing telescopic conveyor systems face challenges in dust mitigation and ingress of unwanted materials during the transportation of granular materials, posing health and safety risks and requiring improved dust control and foreign object exclusion.

Innovation Solution

A cover shield system for telescopic conveyor systems, comprising a flexible cover that spans the width of the conveyor, magnetically engages with the conveyor edges, and is retractable via a shuttle assembly anchored to the base portion, ensuring continuous dust mitigation during extension and contraction of the conveyor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a cover shield is deployed to mitigate dust and prevent ingress, then dust control and safety are improved, but the device complexity increases

Engineering Contradiction:
Improvedust dispersionVSAvoidcover shield system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs a flexible cover shield made of fabric or tarp material that can be deployed over the telescopic conveyor to enclose granular material. This flexible membrane structure effectively contains dust and prevents foreign object ingress while maintaining simplicity compared to rigid enclosure systems. The flexible nature allows the cover to conform to the conveyor's telescopic movement without requiring complex mechanical articulation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The cover shield system incorporates a shuttle assembly with spring biasing that automatically retracts the cover when the telescopic conveyor is not in use. This self-service mechanism eliminates the need for manual operation or complex control systems, allowing the cover to be automatically stowed while maintaining dust protection during active operation. The spring-biased retractable mechanism provides automatic dust mitigation without continuous energy input or complex automation.

Inventive Principle:
Principle #25Self-service

2Strength

If a rigid frame structure is used for the cover, then structural strength is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvecover structural strengthVSAvoidcover deployment and retraction
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent replaces rigid frame structures with a flexible cover shield made of fabric or tarp material. This flexible membrane provides sufficient structural strength to contain dust and foreign objects while being much easier to deploy and retract. The flexible nature of the cover allows it to be manually or automatically positioned without requiring complex mechanical articulation or heavy lifting, significantly improving ease of operation compared to rigid enclosure systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shuttle assembly incorporates spring biasing that automatically retracts the flexible cover when the telescopic conveyor is not in use. This self-service mechanism eliminates the need for manual handling or complex actuation systems, allowing operators to simply engage or disengage the cover without dealing with heavy rigid structures. The automatic retraction feature maintains operational simplicity while providing consistent dust protection during active operation.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the cover is made flexible for ease of deployment, then ease of operation is improved, but the reliability of dust containment deteriorates

Engineering Contradiction:
Improvecover deploymentVSAvoiddust containment effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses a flexible fabric or tarp material for the cover shield that is sufficiently strong and intact to provide reliable dust containment. The flexible nature of the material allows for easy deployment and conforming to the conveyor's shape, while the material's integrity ensures effective sealing against dust and foreign objects. The flexibility combined with adequate material strength achieves both ease of operation and reliable containment.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The spring-biased shuttle assembly automatically retracts the flexible cover, ensuring it is properly positioned and tensioned during operation to maintain reliable dust containment. The automatic retraction mechanism ensures consistent sealing without requiring manual adjustment, maintaining the cover's effectiveness while preserving ease of deployment. The self-service system ensures the cover is always in the correct position to provide reliable protection when needed.

Inventive Principle:
Principle #25Self-service

4Stability of the object's composition

If the shuttle assembly is fixed to the base portion, then stability is improved, but the adaptability to telescopic movement deteriorates

Engineering Contradiction:
Improveshuttle assembly stabilityVSAvoidadaptability to conveyor extension
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent employs a dynamic mounting system for the shuttle assembly that allows it to move relative to the telescopic conveyor portion while maintaining connection to the base portion. This dynamic arrangement enables the shuttle to adapt to the changing length of the telescopic section during extension and retraction, while still providing stable support for the flexible cover. The movable mounting resolves the contradiction by allowing the system to transition between stable and adaptable states as needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The shuttle assembly is segmented into components that can move independently relative to each other - the shuttle body moves with the telescopic portion while the anchoring mechanism remains connected to the base portion. This segmentation allows the system to maintain stability through the anchoring connection while achieving adaptability through the movable relationship between the shuttle and the telescopic section. The segmented design enables the shuttle to track the telescopic movement without compromising the overall stability of the cover support system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9840371B2Cover shield system for a telescopic conveyor
Publication Date: 2017.12.12 NEXTIER COMPLETION SOLUTIONS INC
  • US9840371B2 patent drawing
  • US9840371B2 patent drawing
  • US9840371B2 patent drawing

AI summary

A cover shield system for a telescoping conveyor system and an associated telescoping conveyor are provided. The cover is extendable for covering a length of a telescoping portion of the conveyor system. A free end of the cover is connected to the telescoping portion at a far end. A shuttle assembly is biased to retract the cover for storage, for example by rolling the cover into the shuttle assembly under spring action. The shuttle assembly may be movably mounted to the telescoping portion of the conveyor system to allow relative movement of the shuttle assembly and the telescoping portion during telescopic extension/retraction of the conveyor system. The shuttle assembly is also anchored to the base portion at least during the telescopic extension. The cover may include reinforcement bars and/or connecting magnets. An idler roller may bias the cover toward the conveyor frame.