Passenger Conveyor Drive Support With External Motor Mounting

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Solution Overview

Problem

Existing escalator and moving walkway systems face challenges with high load forces requiring robust and complex drive systems, which occupy excessive space and incur high manufacturing costs, especially in extra-long designs, and maintenance is cumbersome due to integrated components.

Innovation Solution

A passenger conveying system with a drive unit where motors are mounted outside the supporting structure, supported by an orthogonal projection, using a hypoid gearbox and detachable support, allowing for modular assembly and easy maintenance, reducing space requirements and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If motors are mounted inside the supporting structure, then the drive system is compact, but the gearbox must be very robust and rigid to support motor forces, making it large and expensive

Engineering Contradiction:
Improvespace requirement of drive systemVSAvoidcomplexity of gearbox housing
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent extracts the motors from the supporting structure and mounts them on a separate support structure. This separation removes the motors and their forces from the supporting structure, allowing the gearbox housing to be smaller and less complex while still providing adequate support for the drive shaft.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If the gearbox housing serves as support for motors and drive shaft, then it provides structural stability, but it becomes very large and expensive to manufacture

Engineering Contradiction:
Improvestructural stability of drive systemVSAvoidmanufacturing cost of gearbox housing
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent segments the support function from the gearbox housing by introducing a separate support structure. The support structure handles all motor mounting and force absorption, while the gearbox housing focuses solely on transmitting drive forces, making it smaller and cheaper to manufacture.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If drive unit components are integrated within the supporting structure, then the system is compact, but maintenance requires removal of the entire drive unit requiring considerable space

Engineering Contradiction:
Improvespace occupation of drive systemVSAvoidease of maintenance
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent extracts the motors from the supporting structure and mounts them on a separate support structure that extends below the supporting structure. This allows motors to be accessed and maintained from below without removing the entire drive unit, while still maintaining a compact overall system.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If a separate drive frame is used completely separate from supporting structure, then motors are easily accessible, but enormous tensile forces act between the two components requiring secure anchoring

Engineering Contradiction:
Improveaccessibility of motorsVSAvoidtensile forces between drive frame and supporting structure
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent positions the support structure in a different spatial dimension by extending it below the supporting structure. This vertical extension allows motor mounting away from the main structure while maintaining proximity through the extended support, reducing tensile forces compared to a completely separate drive frame.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4490092B1Passenger conveyor having a support
Publication Date: 2025.12.31 INVENTIO AG
  • EP4490092B1 patent drawingFigure 1
  • EP4490092B1 patent drawingFigure 2
  • EP4490092B1 patent drawingFigure 3

AI summary

The invention relates to a passenger transport system (1) comprising a circulating transport belt (25) and comprising a drive (41) for driving the belt. The drive (41) has a motor (80), a connecting gear unit (83) and a drive shaft (84) which is operatively connected via the connecting gear unit (83) to the motor (80). The passenger transport system (1) has a supporting structure (11) in which the transport belt (25) is movably guided and the drive shaft (84) is rotatably mounted. The passenger transport system (1) also has a support (33) which is arranged in the region of a first end (8) of the supporting structure (11) in order to support the first end (8) of the supporting structure (11) against a building structure (3). The support (33) projects from a bottom (U) of the supporting structure (11) and from the supporting structure (11) in an orthogonal direction relative to the longitudinal extent of the supporting structure (11). The motor (80) is secured to the support (33) outside of an interior space (12) bounded by the supporting structure (11).