Conveyor Drive Framework for Load Compartment Actuator Mounting
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Solution Overview
Problem
Existing conveyor drive systems for load-holding compartments face challenges in attaching linear actuators due to varying bin designs, requiring custom modifications and increasing the complexity of assembly, especially when handling high liquid content loads without leakage.
Innovation Solution
A conveyor drive system with a framework that attaches the stationary components of linear actuators to the top surface of the compartment floor, distributing forces over multiple points and allowing for easy installation and handling as a unitary component, reducing the need for extensive bin modifications and minimizing leakage risks.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the stationary end of the linear actuator is attached to the bin frame structure, then the actuator can be supported, but extensive modifications to the bin frame are required and assembly complexity increases
Solution Approach 1:
The actuator attachment system is segmented into a separate, modular framework structure that can be independently assembled and attached to the bin. This framework includes standardized attachment points that distribute loads without requiring modifications to the bin frame itself, thereby reducing assembly complexity while maintaining support strength.
Solution Approach 2:
The framework and actuator attachment points are pre-assembled and pre-positioned as integrated units before installation into the bin. This preliminary assembly allows for quality control and simplifies on-site installation, reducing the need for extensive bin frame modifications and lowering overall assembly complexity.
2Ease of manufacture
If the stationary end of the linear actuator is attached to flexible or easily movable structures, then installation is simpler, but the stationary end moves instead of the slat
Solution Approach 1:
A rigid intermediary framework structure is introduced between the bin floor and the actuator stationary end. This framework acts as a mediator that provides a stable, non-flexible attachment point for the actuator, ensuring reliable force transmission to the slats while maintaining ease of installation through modular design and standardized connection interfaces.
3Strength
If the actuator attachment frame is made an integral part of the bin frame, then support for actuator forces is improved, but custom modifications are required for each bin design variation
Solution Approach 1:
The actuator framework is designed as a universal, multi-functional component that can be adapted to various bin design variations. It features standardized attachment interfaces and adjustable configuration options that allow it to provide reliable support for actuator forces across different bin types without requiring custom modifications to each bin design.
Solution Approach 2:
The framework incorporates dynamic adjustment capabilities, allowing it to be configured and adapted to different bin geometries and load requirements. This includes adjustable attachment points and modular components that can be repositioned or reconfigured to match various bin designs while maintaining structural integrity and support capacity.
Data Source
AI summary
A conveyor drive system for installation in a load-holding compartment, the load-holding compartment having a compartment floor having a top surface, the conveyor drive system includes a linear actuator, a framework, and at least one linear-actuator-to-slat connector.