Conveyor Module With Integrated Control for Cable-Free Feed Motion
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Solution Overview
Problem
Conventional conveyor modules for feeds, such as pliers feeds, are not flexible enough and require extensive data and sensor cables that complicate movement and operation, leading to disruptions and inefficiencies.
Innovation Solution
A conveyor module with integrated data processing means, such as processors, that allows for self-contained control and regulation, eliminating the need for external cables and enabling contactless energy and data transmission, thus simplifying and enhancing the control and regulation of the conveyor module's movement and holding devices.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional conveyor modules use external control devices with data and sensor cables, then control functionality is provided, but cable management becomes complex and movement is restricted
Solution Approach 1:
The control device is merged with the conveyor module by integrating data processing means directly into the conveyor module. This combines the previously separate control device and conveyor module into a single integrated unit, eliminating the need for external cables and resolving the cable management complexity while maintaining movement freedom
Solution Approach 2:
A wireless communication intermediary is introduced between the conveyor module and external systems. The data processing means communicate via wireless signals (WiFi, Bluetooth, etc.) instead of physical cables, acting as an intermediary that transfers control and data without physical connection, thus enabling free movement without cable restrictions
2Adaptability or versatility
If external control devices are used, then control functionality is separated from the conveyor module, but flexibility and adaptability are reduced
Solution Approach 1:
The system is segmented into independent modular units where each conveyor module contains its own data processing means. This segmentation allows each module to be independently controlled and adapted, enhancing flexibility. The modular design with integrated control enables each unit to function autonomously while maintaining ease of system-level integration
Data Source
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AI summary
The present disclosure relates to a conveying module for a feed, such as a gripper feed, for conveying a workpiece, such as strip material, in a conveying direction, the conveying module comprising: at least one holding device for holding the workpiece; at least one drive unit, such as a linear motor; at least one control and/or regulating device for controlling and/or regulating the conveying module, wherein the control and/or regulating device includes means for data processing;wherein the control and/or regulating device is configured to control and/or regulate an action of the holding device and/or a movement of the conveying module caused by the drive unit with the aid of the data processing means, wherein the data processing means of the control and/or regulating device are connected to the conveying module in such a way that they move with the conveying module when the conveying module is moved, in particular by the drive unit.