Conveyor-Integrated Sanitizing Light Assembly With Sealing Module
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Solution Overview
Problem
Existing sanitizing devices are not easily adaptable for use with existing conveyor systems and are not transportable, limiting their versatility and applicability beyond large manufacturing settings.
Innovation Solution
A sanitizing assembly comprising an enclosure, conveyor module, sanitizing light sources, and optional sealing module, which can be integrated with external conveyor systems, allowing for sanitization and sealing of objects using electromagnetic light, and includes a conveyor module driven by an external belt or motorized mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If sanitizing devices are integrated into large assembly lines, then sanitization effectiveness is improved, but adaptability and portability deteriorate
Solution Approach 1:
The sanitizing device is divided into modular components including a conveyor module with belt, enclosure module with light sources, and optional sealing module. These segments can be independently configured and integrated with existing conveyor systems of various sizes and types, resolving the contradiction between maintaining sanitization effectiveness and improving adaptability.
Solution Approach 2:
The device is designed with universal interfaces and standardized modules that can function with different conveyor systems beyond large assembly lines. The enclosure can be configured for various object sizes, and the conveyor module can integrate with external drive systems, enabling the same device to serve multiple applications from small retail to large manufacturing settings.
2Productivity
If sanitizing devices are designed for large assembly lines, then sanitization capacity is improved, but portability and ease of deployment deteriorate
Solution Approach 1:
The device incorporates adjustable and reconfigurable elements such as variable conveyor speeds, adjustable enclosure configurations, and optional sealing modules that can be added or removed based on capacity requirements. This dynamic design allows the system to scale from small portable units to large high-capacity installations without sacrificing portability of the base unit.
3Adaptability or versatility
If conveyor module is driven by external conveyor belt, then integration with existing systems is improved, but device complexity increases
Solution Approach 1:
The conveyor module uses an intermediary torque transfer mechanism where the external conveyor belt drives a first pulley that transfers torque through a reduction gear system to a second pulley connected to the conveyor rollers. This intermediary drive system provides smooth integration with external conveyors while managing complexity through modular mechanical components rather than direct coupling.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables flexible integration with existing conveyor systems, facilitating sanitization and sealing of objects, enhancing versatility and portability beyond large manufacturing settings.
Implementation Method 1
Electromagnetic light emitted at a certain wavelength range may have the effect of sanitizing and disinfecting the surface of an object that is exposed to the emission
Data Source
AI summary
The invention relates generally to a sanitizing device that may comprise of an enclosure, a conveyor module, a plurality of sanitizing light sources, and possibly a sealing module. Objects that need to be sanitized may be transported or placed inside the enclosure and can be exposed to sanitizing lights from a plurality of sanitizing light sources. After the exposure to the sanitizing lights, the objects may convey out of the apparatus or go through a sealing module before exiting the enclosure. The conveyor module of the sanitizing device may be driven by torque created by an exterior conveyor belt or a motorized mechanism integrated within the apparatus.