Cooker Terminal Layout for Direct Vessel Heating Efficiency

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Solution Overview

Problem

Electric cookers with heating resistors suffer from low thermal energy transfer efficiency due to heat loss through thermal convection and radiation, especially when the heating resistor is larger than the cooking vessel, and the heating resistor's thermal capacity leads to energy loss to ambient air after cooking is completed.

Innovation Solution

A cooker design with input and output electric terminals that are electrically shorted by a cooking vessel's heating resistor, featuring a control unit that adjusts voltage based on parameters like vessel presence, position, shape, temperature, and power transfer to optimize energy delivery and minimize losses, using a grid or circular pattern of terminals for efficient contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a heating resistor is used to heat the cooking vessel, then thermal energy is transferred to the cooking vessel, but heat loss through thermal convection and radiation occurs reducing energy efficiency

Engineering Contradiction:
Improvethermal energy transfer efficiencyVSAvoidheat loss through thermal convection and radiation
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent replaces the thermal heating system with an electrical heating system. Instead of using a heating resistor that transfers thermal energy through convection and radiation, the invention uses electrical terminals that directly deliver electrical energy to the cooking vessel, which then converts it to heat internally. This substitution eliminates the intermediate thermal transfer steps that cause energy loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The cooking vessel's heating resistor acts as an intermediary element. Rather than having the cooker's heating element directly heat the vessel through thermal convection, the vessel's own heating resistor (activated by electrical connection) performs the heating function. This intermediary approach ensures that electrical energy is converted to heat precisely where needed, minimizing thermal losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If the heating resistor is larger than the cooking vessel, then heating coverage is improved, but energy loss to ambient air increases

Engineering Contradiction:
Improveheating resistor areaVSAvoidenergy loss to ambient air
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent extracts the heating function from the cooker's heating element and relocates it to the cooking vessel itself. By removing the need for a large heating resistor in the cooker, the invention eliminates the energy loss that would occur from the excess heating surface area that is not in contact with the vessel.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heating action is localized precisely to the cooking vessel through electrical connection at the terminals. Instead of having a broad heating zone that loses energy to ambient air, the heat is generated locally at the vessel's heating resistor, ensuring that energy is concentrated where it is needed and not wasted on surrounding areas.

Inventive Principle:
Principle #3Local quality

3Duration of action of stationary object

If the heating resistor retains thermal capacity after cooking, then heat is available for continued heating, but energy is lost to ambient air after cooking is completed

Engineering Contradiction:
Improveheating durationVSAvoidenergy loss to ambient air after cooking
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The patent employs periodic electrical heating action rather than continuous thermal storage. The heating element operates only when electrical power is actively supplied during cooking, and stops when cooking is complete. This on-demand electrical heating eliminates the problem of retained thermal capacity continuing to lose energy to ambient air after cooking is finished.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

By replacing the thermal storage-based heating system with an electrical heating system, the invention eliminates the thermal inertia problem. Electrical heating can be turned off immediately when cooking is complete, preventing the continued energy loss that occurs with thermal mass that retains heat and continues to radiate to ambient air.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Temperature

If ventilation is provided to remove heat from the heating resistor, then overheating is prevented, but energy efficiency is reduced

Engineering Contradiction:
Improveheating resistor temperature controlVSAvoidenergy loss through ventilation
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent replaces the thermal management system with an electrical management system. Instead of using ventilation to remove excess heat from a thermal heating element, the invention uses electrical control to manage heating only when needed. This eliminates the need for ventilation and the associated energy losses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The cooking vessel's heating resistor serves as an intermediary that converts electrical energy directly to heat within the vessel. This eliminates the need for a separate thermal heating element in the cooker that would require ventilation for thermal management, thereby eliminating the energy loss associated with ventilation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances energy efficiency by directly converting electrical energy into thermal energy within the cooking vessel, reducing ambient heat loss and eliminating the need for ventilation, while being compatible with various cooking vessel materials and minimizing electromagnetic interference.

Implementation Method 1

The at least one input electric terminal and the at least one output electric terminal are electrically shorted by a heating resistor of a cooking vessel when the cooking vessel is placed on the cooker

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3478027B1Cooker and method of operating a cooker
Publication Date: 2020.07.15 VESTEL ELEKTRONIK SANAYI & TICARET ANONIM SIRKETI
  • EP3478027B1 patent drawingFigure 1
  • EP3478027B1 patent drawingFigure 2~3
  • EP3478027B1 patent drawingFigure 4

AI summary

A cooker (4) comprises at least one input electric terminal (22) and at least one output electric terminal (22) arranged to be electrically shorted by a heating resistor of a cooking vessel (2) when said cooking vessel (2) is placed on the cooker (4). The cooker (4) also comprises a control unit (28) configured to adjust a voltage supplied to the at least one input electric terminal (22) and the at least one output electric terminal (22).