Cooking appliance and method for starch-based foodstuffs

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Solution Overview

Problem

Conventional cooking methods for starch-based foods, such as potatoes, result in high glycemic index due to rapid digestibility, contributing to metabolic diseases like obesity and diabetes, and existing methods to increase resistant starch are complex, time-consuming, or require harmful chemicals, making them unsuitable for domestic use.

Innovation Solution

A device and method that control cooking cycles using a weighing scale and controller to implement a two-stage process: drying at a temperature below 58°C to reduce water content, followed by cooking at a temperature above 60°C, allowing for automated control of starch digestibility and water content, suitable for home kitchen appliances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional cooking methods are used to cook starch-based foods, then the food is fully gelatinized and easily digestible, but the glycemic index becomes high and rapidly digestible starch increases

Engineering Contradiction:
ImprovedigestibilityVSAvoidglycemic index
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The cooking process is divided into two distinct stages: a first cooking stage at a lower temperature to partially gelatinize starch while preserving some resistant starch, and a second cooking stage to complete gelatinization. This segmentation allows the food to be digestible while maintaining lower glycemic index by preserving some resistant starch through the controlled two-stage process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the temperature parameter during the cooking process by implementing a two-stage approach with different temperature levels. The first stage uses a lower temperature to control the degree of gelatinization, while the second stage completes the cooking process, thereby modifying the starch structure to reduce rapidly digestible starch content while maintaining digestibility

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If complex physical and chemical procedures are used to generate resistant starch, then resistant starch content increases, but the processing complexity and time increase significantly

Engineering Contradiction:
Improveresistant starch contentVSAvoidprocessing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The cooking appliance itself performs the resistant starch generation function through its controlled two-stage cooking process. The appliance uses its existing heating and control capabilities to create the specific temperature profile needed to increase resistant starch content, eliminating the need for separate professional processing equipment or complex external treatments

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention uses parameter changes in the cooking process (temperature and time control in two stages) to generate resistant starch in situ. By controlling the gelatinization degree during the first stage and completing it in the second stage, the system increases resistant starch content using only the cooking appliance's inherent capabilities, avoiding complex external processing

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If low temperature treatment is used to reduce water content below 35%, then resistant starch increases, but the processing time becomes substantial

Engineering Contradiction:
Improveresistant starch contentVSAvoidprocessing time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The cooking process is segmented into two stages where the first stage performs partial water removal and initial gelatinization at lower temperature, and the second stage completes the process more quickly at higher temperature. This segmentation allows achieving the desired water content and resistant starch increase without requiring prolonged single-stage low temperature treatment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses periodic action by alternating between two cooking stages with different temperature profiles. The first stage operates at lower temperature for partial processing, then the second stage operates at higher temperature to complete the process. This periodic alternation achieves the same result as continuous low temperature treatment but in less total time

Inventive Principle:
Principle #19Periodic action

4Quantity of substance

If modern diets provide insufficient dietary fiber, then gastrointestinal health is compromised, but increasing resistant starch requires complex industrial processing

Engineering Contradiction:
Improvedietary fiber contentVSAvoidprocessing simplicity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The cooking appliance performs the dietary fiber enhancement function through its two-stage cooking process. By controlling the gelatinization degree in the first stage and completing it in the second stage, the appliance increases resistant starch content (a form of dietary fiber) using only its standard cooking capabilities, making fiber enhancement accessible to normal consumers without requiring industrial processing

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention uses parameter changes in the cooking process to increase dietary fiber content in situ. The controlled temperature and time parameters in the two-stage process modify the starch structure to increase resistant starch, providing a simple way to enhance dietary fiber content using only the cooking appliance's inherent heating and control functions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces rapidly digestible starch and increases resistant starch content, lowering the glycemic index and promoting healthier cooking outcomes, particularly for diabetes and obesity management, while being accessible and safe for domestic use.

Implementation Method 1

a weighing scale for weighting the food item during cooking

Methodology Applied
Scientific EffectWeight measurement:

Implementation Method 2

a heater for heating the vessel contents

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

performing drying using the heater at a temperature below 58 degrees Celsius for a time duration sufficient for the food item weight to drop

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

Cooking starch-based food normally makes the starch fully gelatinized which can be quickly digested and absorbed

Methodology Applied
Scientific EffectGelatinization:

Data Source

PatentUS11350787B2Cooking appliance and method for starch-based foodstuffs
Publication Date: 2022.06.07 VERSUNI HLDG BV
  • US11350787B2 patent drawing
  • US11350787B2 patent drawing
  • US11350787B2 patent drawing

AI summary

A device for cooking a starch-based food item is provided in which there is a drying cycle at a temperature below the gelatinization temperature and a cooking cycle at a temperature above the gelatinization temperature. The drying provides a relative weight drop by a first amount and the cooking provides a further relative weight drop. The weight is monitored during drying and cooking to provide feedback control of the duration of the drying and cooking times. The device and method make healthy food with reduced rapid digestible starch (RDS) and increased resistant starch (RS) content. In this way the glycemic index (GI) of a food item is reduced and the resistant starch is increased, which is beneficial to health especially for diabetes and obese groups.