Cooking Appliance Heater Installation Structure for Easier Replacement

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Solution Overview

Problem

Existing cooking appliances face challenges in efficient heater installation and maintenance, particularly in built-in types, which complicates heater replacement and after-sales service, leading to increased service costs and reduced heater efficiency due to the integration of heating and cooling flow paths.

Innovation Solution

A cooking appliance with an improved heater installation structure featuring a detachable heater installation member that isolates the cooling flow path from the heater, allowing for easier replacement and maintenance, and includes an insulating heater cover and perforated installation holes for efficient airflow and heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the heater is integrated into the cooking compartment structure, then the appliance achieves compact design and efficient heat distribution, but heater replacement and maintenance become difficult and costly

Engineering Contradiction:
Improveheater installation structureVSAvoidheater replacement
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The heater assembly is segmented into separate components: the heater element itself and the heater installation member (bracket/support structure). This segmentation allows the heater to be detached and replaced independently from the main appliance body, facilitating easy maintenance while maintaining compact integration during normal operation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heater installation member incorporates detachable connections that transition between fixed and movable states. During operation, the heater is securely fixed for efficient heat distribution; during maintenance, the connections can be detached to enable easy removal and replacement of the heater element

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the cooling flow path is integrated with the heater structure, then the appliance achieves compact design, but heater efficiency decreases due to heat loss

Engineering Contradiction:
Improveflow path integrationVSAvoidheater efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The cooling flow path is extracted and separated from the heater structure into distinct spatial zones. The heater installation member acts as a separator, positioning the heater away from the cooling airflow path. This extraction prevents heat loss to the cooling system while maintaining compact overall appliance design through optimized space arrangement

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easier heater replacement and maintenance, reduces service costs, and enhances heater efficiency by separating the cooling flow path, thereby improving overall appliance performance and usability.

Implementation Method 1

a heater configured to apply heat to the cooking compartment

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a circulator configured to circulate heat generated by the heater inside the cooking compartment

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

one or more fans provided between the cavity and the case, wherein a cooling flow path formed by the one or more fans may be provided between the cavity and the case

Methodology Applied
Scientific EffectForced convection cooling: Forced Convection

Data Source

PatentUS10962234B2Cooking appliance
Publication Date: 2021.03.30 SAMSUNG ELECTRONICS CO LTD
  • US10962234B2 patent drawing
  • US10962234B2 patent drawing
  • US10962234B2 patent drawing

AI summary

A cooking appliance having an improved heater installation structure. A cooking appliance includes a cavity, a heater disposed below the cavity, and a heater installation member provided to mount the heater, wherein the heater installation member includes a first heater installation member provided below the cavity so that the heater is detachable therefrom, and a second heater installation member detachably coupled to a rear portion of the first heater installation member.