Cooking Appliance Sensor-Based Power Distribution for Uniform Browning

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Solution Overview

Problem

Existing household cooking devices face challenges in achieving uniform surface properties, such as even browning and temperature distribution, during the cooking of Gargut, which limits the precision and consistency of cooking outcomes.

Innovation Solution

A procedure that involves measuring the local surface quality distribution of Gargut using sensors, calculating deviations from pre-known power distributions, and adjusting cooking treatment units to operate with setting values that minimize these deviations, ensuring a uniform surface property distribution by predicting and correcting energy input based on real-time measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional cooking devices are used, then cooking process is simple, but uniform surface property distribution (browning, temperature) cannot be achieved

Engineering Contradiction:
Improveuniformity of surface propertiesVSAvoidconstruction complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where sensors continuously measure surface properties (browning, temperature) of the food, and the control unit adjusts the power distribution of heating elements based on these measurements to achieve uniform surface properties. This closed-loop feedback mechanism resolves the contradiction by enabling precise control without requiring complex mechanical modifications to the cooking chamber.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes the operational parameters (power distribution) of the heating elements based on real-time sensor data. By adjusting the power input to different heating zones according to measured surface properties, the system achieves uniform cooking results while maintaining a relatively simple device structure.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If uniform surface properties are achieved through conventional means, then cooking consistency improves, but additional construction effort and complexity increase

Engineering Contradiction:
Improvecooking consistencyVSAvoidconstruction effort
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The cooking system performs self-adjustment through automated sensor-based control. The sensors monitor surface properties and the control unit automatically modifies heating power distribution without requiring manual intervention or complex mechanical adjustment mechanisms. This self-regulating approach improves cooking consistency while minimizing additional construction complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical adjustment mechanisms with an electronic control system. Instead of using complex mechanical devices to physically adjust heating elements or food positioning, the system uses electronic control of power distribution based on sensor feedback, thereby achieving reliable and consistent cooking results with minimal additional construction effort.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If real-time measurement and adjustment is implemented, then surface property uniformity improves, but device complexity and cost increase

Engineering Contradiction:
Improvesurface property distribution precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control unit serves multiple functions: it processes sensor data, calculates optimal power distribution, and controls the heating elements. By making the control unit multi-functional, the patent reduces the need for separate dedicated components for each function, thereby improving surface property precision while limiting the increase in overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces sensors as intermediary components that bridge the gap between the heating system and the food. These sensors provide real-time information about surface properties, enabling the control unit to make precise adjustments. The use of intermediaries (sensors and control algorithms) achieves high precision in surface property distribution while keeping the overall system architecture relatively simple and modular.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise adjustment of surface properties, achieving highly uniform distributions of surface qualities like browning, even in complex cooking environments, with minimal additional construction effort, and is applicable to various cooking devices including ovens and microwaves.

Implementation Method 1

at least one sensor for determining at least one surface property of the food, wherein a local distribution of at least one surface property of the food is measured by means of at least one sensor

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

at least one food treatment unit, and at least one sensor for determining at least one surface property of the food

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3864936B1Method for treating food to be cooked and domestic cooking appliance
Publication Date: 2023.03.08 BSH HAUSGERATE GMBH
  • EP3864936B1 patent drawingFigure 1
  • EP3864936B1 patent drawingFigure 2~3B
  • EP3864936B1 patent drawingFigure 3C~3E

AI summary

A method (S1-S5) is used to treat products to be cooked (G) in a domestic cooking appliance (1) having a cooking chamber (2), at least one unit (6-9) for treating products to be cooked and at least one sensor (11) for determining at least one surface condition of the products to be cooked, in which a local distribution (LBG1, LBG2) of at least one surface condition (BG) of the products to be cooked is measured (S1) by means of at least one sensor (11), a particular degree of deviation is calculated from the measured distribution of the at least one surface condition and a plurality of previously known local power distributions (LV1, LV2) in the region of the products to be cooked, wherein the previously known power distributions correspond (S3) to different sets of settings of the at least one unit for treating products to be cooked, and the at least one unit for treating products to be cooked with the set of settings of that power distribution (LV2) satisfies at least one predefined criterion (S4, S5). A domestic cooking appliance is configured to carry out the method. The invention can be applied, in particular, to an oven, specifically for treating products to be cooked with a uniform degree of browning and/or a uniform temperature distribution on the surface thereof.