Cleaning system for cleaning the cooking area of a cooking appliance

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Solution Overview

Problem

Existing cooking appliance cleaning systems face issues with clogged nozzles due to small diameters and constrictions, leading to frequent interruptions and maintenance needs, and require additional cleaning of reservoirs when reusing cleaning solutions, limiting flexibility and efficiency.

Innovation Solution

A cleaning system with a supply system featuring separate feed devices for water and cleaning agents, including pressure-increasing elements and non-return valves, a circulation circuit with a connecting device, shut-off element, and a control device for efficient distribution and reuse of cleaning solutions, eliminating the need for small nozzles and allowing for flexible operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If small diameter nozzles with cross-sectional constrictions are used for cleaning, then the cleaning precision and targetability are improved, but the nozzles clog frequently requiring maintenance and interruptions

Engineering Contradiction:
Improvecleaning precisionVSAvoidoperational reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The cleaning system divides the cleaning function into multiple nozzles distributed across different locations (ceiling, walls, floor) rather than using a single nozzle. Each nozzle can be independently positioned to target specific areas, maintaining cleaning precision while reducing the burden on individual nozzles and minimizing clogging risks through redundancy

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from using small diameter nozzles to a multi-nozzle spatial distribution approach. By arranging nozzles in three-dimensional space throughout the cooking chamber, the system achieves precise cleaning coverage without relying on constricted single-point nozzles, thereby eliminating clogging issues while maintaining cleaning effectiveness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of substance

If cleaning solution is reused by feeding it back into the storage tank, then resource efficiency is improved, but additional cleaning of reservoirs is required due to dirt particle accumulation

Engineering Contradiction:
Improvecleaning solution lossVSAvoidmaintenance effort
Core Design Contradiction:
Loss of substanceVSEase of manufacture

Solution Approach 1:

The system extracts and removes dirt particles from the circulating cleaning solution using a filter positioned in the circulation line. The filter separates contaminants from the cleaning agent, allowing the cleaned solution to be reused in the storage tank without accumulating dirt particles, thus eliminating the need for additional reservoir cleaning while maintaining resource efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The filter acts as an intermediary component between the circulation pump and the storage tank. It mediates the reuse process by intercepting and removing dirt particles from the cleaning solution before the solution returns to the tank, enabling continuous reuse without maintenance burden

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single outlet opening directs the cleaning agent, then the device structure is simplified, but the cleaning device lacks flexibility in configuration

Engineering Contradiction:
Improvestructure complexityVSAvoidprocess flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system segments the single outlet into multiple nozzles distributed at different locations and orientations within the cooking chamber. Each nozzle can be directed toward specific surfaces or areas requiring cleaning, providing configurational flexibility while maintaining relatively simple individual nozzle structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple nozzles are designed with universal functionality to clean various surfaces (walls, ceiling, floor, fan wheel) through different positioning and angling. This multi-functional arrangement provides process flexibility without requiring complex specialized components for each cleaning task

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures reliable, resource-saving, and economical chemical cleaning of cooking chambers with reduced maintenance, as the system efficiently meters and distributes small fluid amounts, preventing clogging and allowing for flexible configuration and reduced exposure to hazardous substances.

Implementation Method 1

an element for increasing the pressure arranged in the flow direction of the water

Methodology Applied
Scientific EffectPressure increase: Pressure Increase

Implementation Method 2

a water non-return valve arranged in the flow direction of the water

Methodology Applied
Scientific EffectOne-way flow control: Valve

Implementation Method 3

a cleaning agent delivery unit arranged in the flow direction of the cleaning agent

Methodology Applied
Scientific EffectFluid conveyance: Pump

Implementation Method 4

a cleaning agent non-return valve arranged in the flow direction of the cleaning agent

Methodology Applied
Scientific EffectOne-way flow control: Valve

Implementation Method 5

at least one circulation device

Methodology Applied
Scientific EffectFluid circulation: Pump

Implementation Method 6

at least one shut-off element designed in such a way that it fluidly connects or separates components of the circulation circuit

Methodology Applied
Scientific EffectFluid flow control: Valve

Data Source

PatentEP3599421B1Cleaning system for cleaning the cooking area of a cooking appliance
Publication Date: 2023.06.07 DEBAG DEUT BACKOFENBAU
  • EP3599421B1 patent drawingFigure 1

AI summary

The invention relates to a cleaning system for cleaning the cooking chamber of a cooking appliance with a ventilation device, comprising a supply system with feed devices for water and cleaning agents. Furthermore, the system includes a circulation circuit with a connecting device, a circulation device, a shut-off valve, a return line, a distribution device, and a control device. The components of the circulation circuit are fluidically connected to one another by connecting elements. The feed devices of the supply system open into the distribution device in the direction of flow. The invention further relates to a method for cleaning the cooking chamber of a cooking appliance, in which the connecting element performs a dual function as an inlet and outlet.