Cooking Chamber Enamel Coating for Easier Residue Cleaning

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Solution Overview

Problem

Conventional cookers are difficult to clean due to food residue sticking to the inner surfaces, which can lead to maintenance challenges and hygiene issues.

Innovation Solution

A cooker with an enamel coating layer containing phosphorus pentoxide on the inner surface of the cooking chamber, combined with a cleaning apparatus that supplies high-temperature cleaning water, facilitates easy removal of food residues through controlled heating and water circulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional enamel coating is used on the cooking chamber inner surface, then the coating provides basic protection, but food residue sticks to the surface making cleaning difficult

Engineering Contradiction:
Improveease of cleaningVSAvoidfood residue sticking
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The enamel coating's chemical composition is changed by incorporating phosphorus pentoxide (P2O5) at a concentration of 5-30%, which fundamentally alters the surface properties to reduce adhesion of food residue and enable easy cleaning with water alone

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The enamel coating is formulated as a composite material combining traditional enamel components with phosphorus pentoxide, creating a new material with enhanced non-stick properties while maintaining the protective functions of enamel

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the enamel coating contains higher phosphorus pentoxide content, then cleaning ease improves, but coating durability and corrosion resistance may be compromised

Engineering Contradiction:
Improveease of cleaningVSAvoidcoating durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The concentration of phosphorus pentoxide is optimized within the range of 5-30%, balancing the competing requirements of cleaning ease and coating durability. This parameter optimization ensures sufficient phosphorus content for non-stick properties while maintaining adequate enamel structure for protection

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The phosphorus pentoxide is distributed throughout the enamel coating matrix, creating localized regions of reduced adhesion while the overall enamel structure maintains its protective and durable characteristics. The coating exhibits different properties at different levels: non-stick at the surface interface, durable in the bulk structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enamel coating layer with phosphorus pentoxide enhances corrosion resistance and aids in residue removal, while the cleaning apparatus efficiently washes away food residue, ensuring the cooking chamber remains clean and hygienic.

Implementation Method 1

An enamel coating layer is positioned on an inner surface of the cooking chamber and includes a phosphate-based ingredient

Methodology Applied
Scientific EffectCorrosion resistance:

Implementation Method 2

a heating source is provided for providing heat to cook food inside the cooking chamber

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

a cleaning apparatus supplies cleaning water to the inside of the cooking chamber

Methodology Applied
Scientific EffectThermal washing:

Implementation Method 4

a steam generating apparatus generating steam supplied to the inside of the cooking chamber

Methodology Applied
Scientific EffectSteam generation: Evaporation

Data Source

PatentUS8669498B2Cooker
Publication Date: 2014.03.11 LG ELECTRONICS INC
  • US8669498B2 patent drawing
  • US8669498B2 patent drawing
  • US8669498B2 patent drawing

AI summary

An enamel coating including a phosphate-based ingredient is provided on an inner surface of a cooking chamber and the inner surface of the cooking chamber is cleaned using high-temperature cleaning water. Therefore, the cleaning of the cooking chamber can be performed more efficiently.