Cooking device and components thereof

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Solution Overview

Problem

Existing cooking systems lack efficient air circulation and temperature control mechanisms, particularly in countertop air grilling systems, which affect the cooking modes and food quality.

Innovation Solution

A cooking system with a housing having a hollow interior, a heating element, and a support body with diffuser ribs that deflect downward flowing fluid horizontally, combined with temperature sensors for monitoring and adjusting heat, ensuring optimal cooking conditions for various modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a support body with diffuser ribs is used to deflect downward flowing fluid horizontally, then air circulation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveair circulation efficiencyVSAvoidsupport body structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The support body is segmented into multiple diffuser ribs that are distributed across its surface. Each rib acts as an independent flow deflection element, collectively achieving efficient air circulation while maintaining a relatively simple overall structure. The ribs divide the airflow into multiple streams, enhancing circulation effectiveness without requiring a completely complex support body design.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If multiple temperature sensors are used for monitoring and adjusting heat, then temperature control precision is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Temperature sensors are strategically positioned at specific locations within the cooking chamber where temperature variations are most critical. This localized sensing approach provides precise temperature control data for key zones without requiring sensors throughout the entire system, thereby maintaining measurement precision while limiting the increase in device complexity.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If diffuser ribs are designed to reduce rotation of downward flowing fluid, then cooking uniformity is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecooking uniformityVSAvoidrib geometry precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The diffuser ribs are designed with asymmetric geometries that are optimized to counteract the natural rotational tendency of downward flowing fluid. The varying angles and profiles of the ribs create a balanced flow pattern that reduces rotation and promotes uniform cooking. This asymmetric design achieves cooking uniformity through functional optimization rather than requiring extremely precise symmetric manufacturing.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient air circulation and temperature control, enabling multiple cooking modes, including grilling and non-contact cooking, while ensuring food is cooked uniformly and efficiently, with features like reduced rotation of air flow and directed heat distribution.

Implementation Method 1

a heating element associated with the housing... efficient air circulation and temperature control... downward flowing fluid... rotational motion

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

A plurality of channels is formed between the plurality of diffuser rib and at least one of the plurality of diffuser ribs and the plurality of channels is operable to deflect a relatively downward flowing fluid relatively horizontally across said support body

Methodology Applied
Scientific EffectFluid deflection and flow redirection:

Implementation Method 3

said support body has a thermal mass between about 200 g and about 3 kg

Methodology Applied
Scientific EffectThermal mass and heat storage: Thermal Energy Storage

Data Source

PatentUS11766152B2Cooking device and components thereof
Publication Date: 2023.09.26 SHARKNINJA OPERATING LLC
  • US11766152B2 patent drawing
  • US11766152B2 patent drawing
  • US11766152B2 patent drawing

AI summary

A cooking system includes a housing having a hollow interior and food is receivable within said hollow interior. A heating element is associated with the housing and a support body supports food within the hollow interior. The support body includes a body having a plurality of diffuser ribs. A plurality of channels is formed between the plurality of diffuser rib and at least one of the plurality of diffuser ribs and the plurality of channels is operable to deflect a relatively downward flowing fluid relatively horizontally across said support body.