Cooking Appliance Smoke Filtration Around the Upper Heating Surface

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Solution Overview

Problem

Existing cooking appliances, such as griddles, generate smoke and foul odors during cooking due to food contact with heating surfaces, which are not effectively contained or filtered, affecting convenience and cleanliness.

Innovation Solution

A smoke filter system is integrated into the cooking appliance, featuring a filter assembly within an air inlet surrounding the upper heating surface, utilizing an activated carbon cotton filter to remove particulates and impurities from the smoke, which is then exhausted as clean air through an exhaust vent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a filter is added to the air inlet to remove particulates from smoke, then the cleanliness of the cooking environment is improved, but the device complexity increases

Engineering Contradiction:
Improvesmoke and odorsVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The housing structure serves multiple functions: it contains the cooking chamber, provides structural support, and integrates the smoke filtration system. The air inlet is positioned to naturally capture smoke while the filter simultaneously performs particulate removal and odor reduction, making the system multi-functional without adding separate complex components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A filter material with porous structure is installed in the air inlet to remove particulates from smoke. The porous structure allows the filter to trap particles while maintaining airflow, effectively reducing smoke and odors without requiring a complex filtration system.

Inventive Principle:
Principle #31Porous materials

2Object-affected harmful factors

If the filter is positioned in the air inlet surrounding the upper heating surface, then the smoke containment is improved, but the ease of manufacture decreases

Engineering Contradiction:
Improvesmoke containmentVSAvoidease of manufacture
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The filter is integrated directly into the housing structure at the air inlet, merging the filtration function with the existing housing design. This eliminates the need for separate filter housing components and simplifies the manufacturing process while maintaining effective smoke containment around the upper heating surface.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If a smoke filter system is integrated into the cooking appliance, then the convenience of cooking is improved, but the device complexity increases

Engineering Contradiction:
ImproveconvenienceVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The smoke filter system operates automatically as part of the cooking process. Smoke generated during cooking is naturally drawn through the filter in the air inlet, providing self-service smoke reduction without requiring user intervention or complex control systems, thereby improving convenience without significantly increasing device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces and eliminates smoke and associated odors, improving the convenience and cleanliness of cooking by containing and filtering smoke, ensuring a cleaner cooking environment.

Implementation Method 1

a filter configured to remove particulates from air passing through the air inlet

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

utilizing an activated carbon cotton filter to remove particulates and impurities from the smoke

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9474412B2Smoke filter system for a cooking appliance
Publication Date: 2016.10.25 CONAIR CORP
  • US9474412B2 patent drawing
  • US9474412B2 patent drawing
  • US9474412B2 patent drawing

AI summary

A cooking appliance includes a lower housing having a lower heating surface and an upper housing operatively connected to the lower housing. The upper housing has an upper heating surface and an air inlet at least partially surrounding the upper heating surface. The cooking appliance further includes a filter disposed in the air inlet. The filter is configured to remove particulates from air passing through the air inlet.