Cooktop Heating Control for Utensil-Food Temperature Balance

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Solution Overview

Problem

Cooktop appliances face challenges in maintaining uniform heating, leading to undesirable temperature differentials between cooking utensils and food items, resulting in burnt or undercooked food.

Innovation Solution

A method and system that utilize temperature sensors to determine the temperature of cooking utensils and food items, calculating and controlling the heating element's power output to reduce temperature differentials, and a wireless sensor association method to accurately position cooking utensils on heating elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the heating element operates at a predetermined power output corresponding to a selected heating level, then the heating efficiency is improved, but an undesirable temperature differential is created between the cooking utensil and the food items

Engineering Contradiction:
Improveheating efficiencyVSAvoidtemperature differential
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors the temperature of both the cooking utensil and the food items using temperature sensors, and dynamically adjusts the power output of the heating element based on the detected temperature differential. This closed-loop feedback control ensures that the heating efficiency is maintained while preventing excessive temperature differences that could cause burning or undercooking.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The heating element's power output is made dynamic rather than static. The system adjusts the power level in real-time based on the thermal state of the cooking utensil and food, transitioning from a fixed predetermined power output to a variable power output that adapts to the cooking conditions, thereby resolving the temperature differential issue while maintaining heating efficiency.

Inventive Principle:
Principle #15Dynamics

2Speed

If the temperature of the cooking utensil is rapidly increased, then the heating speed is improved, but the food items may burn while remaining uncooked in other portions

Engineering Contradiction:
Improveheating speedVSAvoidcooking uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The system uses temperature sensors to continuously monitor both the cooking utensil temperature and the food item temperature, providing real-time feedback to the control system. This feedback enables dynamic adjustment of the heating power to maintain appropriate heating speed while ensuring uniform cooking across all portions of the food, preventing burning in contact areas while ensuring thorough cooking elsewhere.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies different heating control strategies to different locations. By monitoring temperature at multiple points (both in the cooking utensil and in the food), the system can locally adjust the heating power to ensure uniform cooking quality across different portions of the food, addressing the non-uniform heating problem that occurs with rapid temperature increases.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces temperature differentials, ensuring more even cooking and preventing food from burning, while allowing for precise positioning of cooking utensils on cooktop appliances.

Implementation Method 1

heating elements for heating cooking utensils, such as pots, pans and griddles

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

operation of the heating elements is modified to match the desired heating level

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS11255548B2Cooktop appliance control system
Publication Date: 2022.02.22 HAIER US APPLIANCE SOLUTIONS INC
  • US11255548B2 patent drawing
  • US11255548B2 patent drawing
  • US11255548B2 patent drawing

AI summary

A method for operating a cooktop appliance is provided. The method includes determining a temperature of a cooking utensil positioned on a heating element of the cooktop appliance, as well as determining a temperature of a food in the utensil positioned on the heating element of the cooktop appliance. The method also includes calculating a temperature differential between the temperatures of the food in the cooking utensil and of the cooking utensil itself. Subsequently, the method includes controlling a heating temperature of the heating element to reduce the temperature differential when the temperature differential is greater than a predetermined threshold to, e.g., reduce a risk of burning a portion of the food in the utensil.