Cooktop Sub-Zone Segmentation for Energy-Efficient Heating Control

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Solution Overview

Problem

Existing cooktops with multiple cooking zones are limited in size and functionality, leading to inefficient energy use and potential unwanted heating of objects due to restrictive heating unit arrangements and operation modes.

Innovation Solution

A cooktop with at least two cooking sub-zones, where heating units are adjacent without overlapping, allowing for a cohesive heatable surface and user-defined occupancy detection phases to ensure energy-saving operation and prevent inadvertent heating, with the option to operate sub-zones independently in different modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If cooking zones are enlarged to provide larger heating surfaces, then the cooking capacity is improved, but the energy efficiency deteriorates due to difficulty in detecting pot occupancy and activating only necessary heating areas

Engineering Contradiction:
Improvecooking zone surface areaVSAvoidenergy efficiency
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The cooking zone is divided into multiple cooking sub-zones (first cooking sub-zone and second cooking sub-zone), each with its own heating unit. This segmentation allows independent control and occupancy detection for each sub-zone, enabling the system to activate only the necessary heating areas based on actual pot placement, thus improving energy efficiency while maintaining large overall cooking capacity.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If heating units are arranged to cover larger areas, then the cooking surface is improved, but the functionality is restricted due to overlapping configurations limiting independent operation modes

Engineering Contradiction:
Improveheating surface areaVSAvoidoperating mode flexibility
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The heating system is segmented into independent heating units (first heating unit and second heating unit) that can be controlled separately. This allows multiple operating modes including: heating both sub-zones simultaneously, heating only one sub-zone at a time, and independent temperature control for each sub-zone, thereby providing operational flexibility without compromising the large heating surface area.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If occupancy detection is performed continuously to prevent unwanted heating, then the safety is improved, but the energy consumption increases due to constant sensor operation and processing

Engineering Contradiction:
Improveunwanted heating preventionVSAvoidsensor operation energy
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The occupancy detection is performed periodically rather than continuously. The control unit activates occupancy detection for each cooking sub-zone at scheduled intervals, which is sufficient to detect pot placement and prevent unwanted heating while significantly reducing the energy consumption associated with constant sensor operation and data processing.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables energy-efficient operation by ensuring only occupied sub-zones are heated, preventing unwanted heating, and allowing for flexible user control, thereby enhancing both energy efficiency and safety.

Implementation Method 1

each cooking sub-zone is able to be heated by at least one heating unit

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

In respect of an induction cooktop in which a heating unit comprises an inductor

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Data Source

PatentUS10321520B2Cook top having at least one cooking zone and method for operating a cook top
Publication Date: 2019.06.11 BOSCH SIEMENS HAUSGERATE GMBH
  • US10321520B2 patent drawing

AI summary

In a method for operating a cooking zone of a cook top, wherein the cooking zone is formed by at least two cooking sub-zones and each cooking sub-zone can be heated by at least one heating unit, with the heating units arranged adjacent to each other without overlapping such that a cohesive heatable surface is formed during a joint operation of the cooking sub-zones, the cooking sub-zones are operated as a single cooking zone in a first operating mode, and occupancy of a cooking sub-zone by at least one food preparation vessel is detected in the first operating mode, with an occupancy detection phase being started in a user-defined manner.