Cool RF Electrode With Segmented Stylet For Tissue Ablation

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Solution Overview

Problem

Existing RF electrode systems for tissue ablation, particularly in treating cancerous tumors, face challenges such as difficulty in accurately positioning the electrode tip due to tissue resistance, requirement for multiple electrodes of varying lengths, and inefficiencies in cooling and heat lesion size due to bulky designs and high focal electric fields.

Innovation Solution

A system comprising cannulas and a guiding stylet for initial tissue penetration, followed by a high-frequency electrode insertion, allowing for precise targeting and larger ablation volumes with a slender hub structure and internal cooling, enabling close clustering and reduced manual force for insertion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a traditional RF electrode with a sharp tip is used for tissue penetration, then the electrode can penetrate tissue, but the tip becomes blunt and loses effectiveness over time

Engineering Contradiction:
Improvetip sharpnessVSAvoidelectrode service life
Core Design Contradiction:
StrengthVSDuration of action of stationary object

Solution Approach 1:

The electrode is divided into two separate components: a disposable stylet with a sharp tip and a reusable insulated shaft. The stylet can be exchanged when blunted, allowing the shaft to continue serving its electrical function without the waste of replacing the entire electrode. This segmentation resolves the contradiction by separating the wear-prone sharp tip from the durable electrical conductor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stylet is designed as a disposable component that is discarded when blunted, while the insulated shaft is recovered and reused. This allows the system to maintain tip sharpness through periodic replacement of the stylet while extending the overall electrode service life by retaining the valuable electrical conductor portion.

Inventive Principle:
Principle #34Discarding and recovering

2Measurement precision

If multiple electrodes of varying lengths are used to accommodate different target depths, then accurate positioning is achieved, but device complexity and inventory requirements increase

Engineering Contradiction:
Improvepositioning accuracyVSAvoidelectrode inventory
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A single insulated shaft design serves multiple functions by accommodating different stylet lengths. The shaft acts as a universal platform that can be paired with various stylet lengths to reach different target depths, eliminating the need to maintain inventory of multiple shaft lengths while preserving positioning accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electrode system is segmented into a universal insulated shaft and interchangeable stylets of varying lengths. This segmentation allows one shaft to perform multiple positioning functions by simply changing the stylet, reducing device complexity and inventory requirements while maintaining the ability to accurately reach different depths.

Inventive Principle:
Principle #1Segmentation

3Temperature

If a bulky electrode design is used for cooling, then cooling effectiveness is improved, but the electrode becomes difficult to insert and manipulate

Engineering Contradiction:
Improvecooling effectivenessVSAvoidinsertion ease
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The cooling system is segmented and integrated into the stylet portion rather than requiring a bulky external cooling structure for the entire electrode. The stylet itself can serve as the cooling conduit, allowing cooling effectiveness to be achieved within a slender profile that is easy to insert and manipulate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of expanding the electrode radially to accommodate cooling channels, the cooling function is integrated along the longitudinal dimension of the stylet. This allows cooling effectiveness to be achieved without increasing the radial bulk of the electrode, maintaining ease of insertion and manipulation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Power

If high focal electric fields are concentrated at the electrode tip, then tissue ablation is effective, but steam and gas accumulate and reduce heat lesion size

Engineering Contradiction:
Improveablation effectivenessVSAvoidheat lesion size
Core Design Contradiction:
PowerVSVolume of stationary object

Solution Approach 1:

A cooling fluid is introduced as an intermediary substance between the electrode tip and the tissue. This fluid venting mechanism allows steam and gas to be continuously removed from the focal area, preventing their accumulation and maintaining effective heat lesion size while preserving the high power density needed for effective ablation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration facilitates accurate and efficient thermal tissue ablation with reduced force and manual manipulation, allowing for larger ablation volumes and improved heat lesion size by venting steam and gas, thus overcoming the limitations of prior art.

Implementation Method 1

RF current form the RF generate flows through the patient's body between the two electrodes

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the electrode is adapted for being cooled internally

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

The use of radiofrequency (RF) generators and electrodes in neural tissue for the treatment of pain and functional disorders

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS10639101B2Cool RF electrode
Publication Date: 2020.05.05 COSMAN INSTRUMENTS LLC
  • US10639101B2 patent drawing
  • US10639101B2 patent drawing
  • US10639101B2 patent drawing

AI summary

Systems and methods for ablating tissue in the living body can include a cool electrode.