Coolant Manifold for Surgical Ablation Devices

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Solution Overview

Problem

Existing surgical ablation devices face challenges with cooling systems that are complex to set up, prone to leaks and errors, and require multiple containers and lines, leading to increased complexity and risk during surgical procedures.

Innovation Solution

A surgical ablation system featuring a coolant distribution manifold that connects multiple surgical ablation devices to a single source of coolant, reducing the number of lines and containers needed, and incorporating a demountable pump head and peristaltic pump tube for efficient coolant circulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple IV bags and pump lines are used to cool multiple ablation devices, then each device can be cooled independently, but the system complexity increases and the risk of leaks and setup errors increases

Engineering Contradiction:
Improvecooling system reliabilityVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate cooling circuits into a single integrated cooling circuit that can service multiple ablation devices simultaneously. This is achieved through a manifold system with a single coolant inlet and outlet that distributes coolant to multiple devices, thereby reducing the number of pump lines and IV bags needed while maintaining independent cooling capability for each device.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cooling system is designed with universal components that can accommodate multiple different ablation devices through a standardized manifold interface. The single pump and cooling circuit can serve various device types, reducing the need for device-specific cooling setups and simplifying the overall system while maintaining reliability across different device configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple pump lines and containers are used, then each ablation device can be cooled separately, but the number of trailing lines in the theatre increases

Engineering Contradiction:
Improvedevice cooling adaptabilityVSAvoidtheatre setup ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent merges multiple separate coolant supply lines into a single integrated cooling circuit with a common pump and manifold system. This consolidation reduces the number of trailing lines in the theatre from multiple separate pump lines to a single unified system, thereby improving ease of operation and theatre setup while maintaining the adaptability to cool multiple different ablation devices through the manifold distribution system.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If a single bag with multiple lines and connectors is used, then the number of containers is reduced, but the risk of leaks and mistakes in setup increases

Engineering Contradiction:
Improvenumber of coolant containersVSAvoidsetup reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent segments the cooling system into distinct functional modules: a single coolant container, a pump unit, a manifold with multiple outlets, and individual device connections. This segmentation allows the system to use a single container (reducing quantity) while maintaining reliability through modular design that minimizes the number of connectors and potential leak points compared to a single bag with multiple complex lines.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system simplifies setup, reduces the risk of leaks and errors, and minimizes the number of trailing lines in the theatre, while maintaining efficient coolant circulation and effective cooling of surgical ablation devices.

Implementation Method 1

incorporating a demountable pump head and peristaltic pump tube for efficient coolant circulation

Methodology Applied
Scientific EffectPeristalsis: Peristalsis

Implementation Method 2

portions of these devices can become hot due to the amount of energy passing through the device... coolant, typically saline or water, circulating through the device has the additional advantage of modulating the dielectric properties of antennas and reducing near field anomalies that can lead to overheating of tissues

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250072959A1Cooling system for surgical device
Publication Date: 2025.03.06 BIOCOMPATIBLES UK LTD
  • US20250072959A1 patent drawing
  • US20250072959A1 patent drawing
  • US20250072959A1 patent drawing

AI summary

The disclosure provides a cooling system for a surgical ablation device, the device having a cooling circuit comprising a device coolant supply line having a supply coupling; a coolant return line having a return coupling; coolant passageways within the device to circulate coolant within the device, the supply line and the return line being in fluid communication via the device coolant passageway(s); a coolant manifold configured to fluidly connect a cooling fluid source to at least one manifold fluid outlet port, such as to place the cooling fluid source in fluid communication with the one or more device coolant passageways. wherein the supply coupling is configured for connection to a manifold outlet port of the manifold.