Cooled Ablation Catheter Thermal Mass Segmentation

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Solution Overview

Problem

Conventional ablation catheters face challenges in creating effective lesions during cardiac ablation due to overheating issues, which lead to hotspot formation and reduced efficiency in delivering ablative energy to the heart tissue.

Innovation Solution

The development of an ablation catheter with a cooled electrode tip that incorporates a cooling fluid pathway and irrigation apertures to manage temperature and prevent hotspot formation, allowing for efficient energy delivery and lesion creation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If RF energy is supplied to the catheter to burn lesions into the endocardium, then ablation effectiveness is improved, but the tip electrode overheats and lifts off the tissue surface

Engineering Contradiction:
Improveablation effectivenessVSAvoidtip electrode temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The catheter tip is divided into functionally distinct segments: a thermal mass portion that contacts tissue and an electrode portion that delivers RF energy. This segmentation allows the thermal mass to absorb and distribute heat evenly, preventing localized overheating and tip lift-off while maintaining effective ablation at the electrode-tissue interface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A cooling fluid pathway acts as an intermediary between the RF energy source and the tissue. The cooling fluid circulates through the catheter shaft and into the thermal mass, absorbing excess heat and preventing temperature buildup that would cause tip lift-off, while allowing controlled energy transfer to the endocardium.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional catheters are used without cooling mechanisms, then device complexity is reduced, but hotspots form on the tip or in adjacent tissue

Engineering Contradiction:
Improvecatheter structureVSAvoidhotspot formation
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

A hydraulic cooling system is integrated into the catheter, with fluid pathways running through the catheter shaft and into the thermal mass. Cooling fluid is pumped through these pathways to continuously remove heat from the tip region, preventing hotspot formation while maintaining a relatively simple overall catheter structure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Use of energy by moving object

If the electrode tip overheats during ablation, then energy delivery efficiency decreases, but embolism risk from overheated blood increases

Engineering Contradiction:
Improveenergy delivery efficiencyVSAvoidembolism risk
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

Temperature sensing elements are integrated into the catheter tip to provide real-time feedback on tip temperature. This feedback is used to dynamically adjust RF energy delivery and cooling fluid flow rates, maintaining optimal temperature conditions that prevent both energy delivery inefficiency and embolism risk from overheated blood.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cooled ablation catheter effectively reduces hotspot formation and enhances energy transfer to the heart tissue, enabling larger lesion sizes and minimizing biological debris, thus improving the efficacy of cardiac ablation procedures.

Implementation Method 1

The tip includes an inner thermal mass having at least one fluid passageway therethrough. A cooling chamber, which is in fluid communication with the inner fluid lumen, can be positioned proximally to the thermal mass and adapted to cool a proximal portion of the electrode tip including the thermal mass.

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

Cooling fluid can flow into the proximal cooling chamber, through the thermal mass, and into the surrounding environment via the multiple irrigation apertures.

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

When the electrodes are placed in the desired position within the heart chamber, radio frequency ('RF') energy is supplied to the catheter thereby burning lesions into the endocardium.

Methodology Applied
Scientific EffectRadio frequency heating: Dielectric Heating

Data Source

PatentUS10813687B2Cooled ablation catheter devices and methods of use
Publication Date: 2020.10.27 BOSTON SCIENTIFIC SCIMED INC
  • US10813687B2 patent drawing
  • US10813687B2 patent drawing
  • US10813687B2 patent drawing

AI summary

Discloses herein are ablative catheters and methods of use. The catheters can include a cooling chamber for circulating cooling fluid within the catheter tip to reduce hot spots within the catheter tip and/or to reduce the formation of coagulum. A proximal cooling chamber can be positioned proximally to a thermal mass for cooling a proximal portion of the catheter. In addition, or alternatively, a distal cooling chamber can be positioned for cooling a distal portion of the catheter tip. The cooling fluid can flow the ablative catheter in an open, closed, or open and closed loop.