Cooler Accessory System Design for Multi-Function Usability

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Solution Overview

Problem

Existing coolers lack enhanced functionality, such as accessory systems for improved usability and aesthetics, while also requiring improved manufacturability and maintainability.

Innovation Solution

A cooler design featuring an accessory system with bottle or can holders, a post holder, a lock assembly, and a cushion assembly with straps to secure the cushion on the lid, along with a recess for hand-lifting the lid and a rail for additional accessories, enhancing functionality and usability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If accessory systems are added to the cooler to improve functionality, then the versatility and usability of the cooler is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImprovefunctionalityVSAvoidaccessory system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cooler incorporates multiple accessories (bottle holder, can holder, post holder, sunshade, cushion, latch) that serve different functions, allowing a single device to perform multiple roles including beverage storage, seating, sun protection, and secure closure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The accessory mount integrates multiple holding functions (bottle holder, can holder, post holder) into a single structural component on the cooler lid, combining several accessories into one unified assembly that attaches at a single location

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If accessory systems are added to the cooler to improve functionality, then the usability of the cooler is improved, but the manufacturing precision and production cost increase

Engineering Contradiction:
ImproveusabilityVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The accessory mount is pre-integrated into the cooler lid during manufacturing, with recesses and attachment features built into the mold. This preliminary integration ensures precise positioning of accessories without requiring post-manufacturing assembly or adjustment

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cooler lid incorporates molded-in recesses with specific geometric parameters (depth, width, shape) that precisely accommodate accessory bases. These dimensional parameters are built into the manufacturing process to ensure proper fit and alignment

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the recess is used for both hand-lifting and accessory mounting, then the ease of operation is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveease of operationVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The recess in the cooler lid serves dual functions: as a hand-lifting feature for opening the cooler and as a mounting location for accessories. This multi-functional design eliminates the need for separate structures for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The hand-lifting recess and accessory mounting structure are merged into a single integrated feature on the cooler lid, combining two functional elements into one structural component

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11414238B2Cooler
Publication Date: 2022.08.16 DOMETIC APPLIANCES
  • US11414238B2 patent drawing
  • US11414238B2 patent drawing
  • US11414238B2 patent drawing

AI summary

A cooler is provided which has various improvements. The cooler may be a passive cooler or may be actively cooled for providing desirable cooling effects. The cooler may include an accessory system, for example, with bottle or can holders or a post holder which utilizes the weight of the cooler to support a sunshade. The accessory system may be positioned in various locations of the cooler, one location being in a recess which is utilized to open the cooler lid. The smart cooler may also comprise a cushion assembly which may be placed on an upper surface of the lid and may have straps to retain the cushion on the lid. The lid may be formed to accept and retain a cushion retaining feature so that the cushion does not excessively move from the top surface of the lid.