Coolerless Photonic Integrated Circuits with Floating Wavelength Grid

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Solution Overview

Problem

Current photonic integrated circuits (PICs) for optical transmitters and receivers require cooling to maintain accurate wavelength control, leading to increased power consumption, size, and cost due to the need for thermo-electric coolers, which diminishes the benefits of integration and complicates operation over a wide temperature range.

Innovation Solution

A coolerless photonic integrated circuit (PIC) system with a floating wavelength grid, where the wavelength spacing between laser sources remains fixed, allowing the operating wavelengths to drift with temperature changes, and using integrated heaters and detectors to maintain optimal performance without the need for external cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cooling systems (thermo-electric coolers) are added to maintain wavelength accuracy, then wavelength control precision is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improvewavelength control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and removes the cooling system (thermo-electric cooler) from the PIC device, transitioning from a cooled to an uncooled architecture. This eliminates the complex temperature control infrastructure while maintaining wavelength accuracy through alternative means (wavelength tracking and compensation techniques), directly resolving the contradiction between wavelength precision and device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements self-service mechanisms where the PIC device autonomously tracks and compensates for its own wavelength drift through integrated wavelength tracking circuits and compensation algorithms, eliminating the need for external cooling systems while maintaining operational accuracy, thus reducing device complexity without sacrificing wavelength control precision

Inventive Principle:
Principle #25Self-service

2Measurement precision

If cooling systems are added to maintain wavelength accuracy, then wavelength control precision is improved, but power consumption increases

Engineering Contradiction:
Improvewavelength control precisionVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent removes the power-intensive cooling infrastructure (thermo-electric coolers) from the system, eliminating the continuous energy consumption required for active cooling while replacing it with low-power wavelength tracking and compensation mechanisms, thereby resolving the contradiction between wavelength precision and power consumption

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The device employs self-service wavelength compensation using minimal power, where integrated sensors and control circuits autonomously adjust for thermal drift without requiring continuous external power input for cooling, thus maintaining wavelength accuracy while dramatically reducing overall power consumption

Inventive Principle:
Principle #25Self-service

3Measurement precision

If cooling systems are added to maintain wavelength accuracy, then wavelength control precision is improved, but packaging cost increases

Engineering Contradiction:
Improvewavelength control precisionVSAvoidpackaging cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent extracts and eliminates the complex cooling infrastructure from the packaging requirements, removing the need for thermoelectric coolers, heat sinks, and associated thermal management components, thereby simplifying the packaging process and reducing manufacturing costs while maintaining wavelength control through alternative methods

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The uncooled PIC with integrated wavelength compensation performs self-service wavelength stabilization without requiring complex packaged cooling systems, enabling simpler, more cost-effective packaging that eliminates expensive thermal management components while maintaining operational precision

Inventive Principle:
Principle #25Self-service

4Use of energy by moving object

If uncooled operation is implemented, then power consumption and packaging cost are reduced, but wavelength stability deteriorates

Engineering Contradiction:
Improvepower consumptionVSAvoidwavelength stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent implements feedback mechanisms through integrated wavelength tracking circuits that continuously monitor wavelength drift and provide real-time compensation signals, enabling the uncooled PIC to maintain wavelength stability despite temperature variations, thus resolving the contradiction between reduced power consumption and maintained wavelength stability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs parameter changes through wavelength compensation techniques that adjust operational parameters (such as current, voltage, or frequency) in response to temperature-induced wavelength drift, allowing the uncooled device to maintain stable wavelength output despite environmental temperature changes, thereby preserving wavelength stability while enabling uncooled operation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables uncooled operation of PICs over a wide temperature range, reducing power consumption and packaging costs, while maintaining stable data transmission quality by using integrated heaters and detectors to manage wavelength drift.

Implementation Method 1

The PIC includes a plurality of laser sources, each operating at a different wavelength on the wavelength grid

Methodology Applied
Scientific EffectLight emission from laser sources: Laser

Implementation Method 2

a corresponding modulator for modulating an output of the laser source to produce a modulated signal

Methodology Applied
Scientific EffectOptical modulation: Phase Modulation

Data Source

PatentUS9031412B2Coolerless photonic integrated circuits (PICs) for WDM transmission networks and PICs operable with a floating signal channel grid changing with temperature but with fixed channel spacing in the floating grid
Publication Date: 2015.05.12 INFINERA CORP
  • US9031412B2 patent drawing
  • US9031412B2 patent drawing
  • US9031412B2 patent drawing

AI summary

A coolerless photonic integrated circuit (PIC), such as a semiconductor electro-absorption modulator/laser (EML) or a coolerless optical transmitter photonic integrated circuit (TxPIC), may be operated over a wide temperature range at temperatures higher then room temperature without the need for ambient cooling or hermetic packaging. Since there is large scale integration of N optical transmission signal WDM channels on a TxPIC chip, a new DWDM system approach with novel sensing schemes and adaptive algorithms provides intelligent control of the PIC to optimize its performance and to allow optical transmitter and receiver modules in DWDM systems to operate uncooled. Moreover, the wavelength grid of the on-chip channel laser sources may thermally float within a WDM wavelength band where the individual emission wavelengths of the laser sources are not fixed to wavelength peaks along a standardized wavelength grid but rather may move about with changes in ambient temperature. However, control is maintained such that the channel spectral spacing between channels across multiple signal channels, whether such spacing is periodic or aperiodic, between adjacent laser sources in the thermally floating wavelength grid are maintained in a fixed relationship. Means are then provided at an optical receiver to discover and lock onto floating wavelength grid of transmitted WDM signals and thereafter demultiplex the transmitted WDM signals for OE conversion.