Cooling Apparatus with Dynamic Field Control for Efficient Subcooling

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Solution Overview

Problem

Existing cooling apparatuses that use electromagnetic or electric fields to cool objects inefficiently consume energy and struggle to achieve a subcooling state, especially when dealing with diverse types of objects, as they require fixed field intensities that may not be optimal for all cooling targets.

Innovation Solution

A cooling apparatus comprising a refrigeration machine, a generator for creating a variable electromagnetic or electric field, and a controller that adjusts the field intensity based on the object's temperature, allowing for efficient subcooling with reduced power consumption by dynamically controlling the field in response to temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed intensity of electromagnetic field or electric field is used for cooling, then the cooling apparatus can operate with simple control, but it cannot efficiently achieve subcooling state for diverse types of objects and consumes excessive energy

Engineering Contradiction:
Improveadaptability to diverse cooling target objectsVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the field intensity variable rather than fixed. The controller dynamically adjusts the intensity of the electromagnetic field or electric field based on real-time temperature feedback from the cooling target object, enabling efficient subcooling for diverse object types while optimizing energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by using a temperature sensor to monitor the cooling target object's temperature and feeding this information back to the controller. The controller then adjusts the field intensity accordingly, creating a closed-loop system that achieves adaptability while minimizing energy waste.

Inventive Principle:
Principle #23Feedback

2Reliability

If a comparatively large value with safety margin is employed for field intensity, then the subcooling state can be reliably achieved for all object types, but energy efficiency deteriorates

Engineering Contradiction:
Improvereliability of subcooling state achievementVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The feedback control mechanism monitors the actual temperature of the cooling target object and adjusts the field intensity in real-time. This eliminates the need for excessive safety margins while maintaining reliable subcooling achievement, as the system responds to actual conditions rather than relying on conservative fixed values.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the field intensity parameter dynamically based on temperature measurements. Instead of using a fixed high value with safety margin, the system adjusts the parameter (field intensity) to match the actual cooling requirements, maintaining reliability while reducing energy consumption.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If different appropriate values are set for different types of objects in advance, then energy efficiency improves for known objects, but the system cannot handle unspecified or variable object types

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcapability to handle unspecified object types
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The feedback control system eliminates the need for pre-setting values for different object types. By continuously monitoring temperature and adjusting field intensity in real-time, the system adapts to any object type automatically, maintaining energy efficiency while achieving universal applicability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment by using its own temperature measurements to determine the appropriate field intensity. This self-service capability allows the system to handle any object type without requiring external programming or pre-configuration, combining energy efficiency with universal adaptability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively produces a subcooling state with high efficiency and reduced power consumption for any type of cooling target, preventing freezing in the maximum ice crystal production zone and minimizing quality deterioration by dynamically adjusting the field intensity and frequency.

Implementation Method 1

The generator generates an electromagnetic field or an electric field which acts on the cooling target object

Methodology Applied
Scientific EffectElectromagnetic field: Electromagnetic Induction

Implementation Method 2

a method for cooling an object in a subcooling zone in a state in which an electric field (an electrostatic field) acts on the object

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 3

The refrigeration machine cools a cooling target object

Methodology Applied
Scientific EffectHeat removal: Heat Exchanger

Implementation Method 4

The temperature sensor measures a temperature of the cooling target object

Methodology Applied
Scientific EffectTemperature detection: Thermocouple

Data Source

PatentUS11262115B2Cooling apparatus
Publication Date: 2022.03.01 DAIKIN INDUSTRIES LTD
  • US11262115B2 patent drawing
  • US11262115B2 patent drawing
  • US11262115B2 patent drawing

AI summary

A cooling apparatus that cools a cooling target object in a state in which an electromagnetic field or an electric field acts on the cooling target object is provided. The cooling apparatus includes a refrigeration machine to cool a cooling target object, an electromagnetic wave irradiation device to generate an electromagnetic field which acts on the cooling target object, a controller to control operations of the refrigeration machine and the electromagnetic wave irradiation device and perform a subcooling operation of cooling the cooling target object by using the refrigeration machine in a state in which the electromagnetic field is generated, and a temperature sensor to measure a temperature of the cooling target object. In the subcooling operation, the controller controls the intensity of the electromagnetic field generated by the electromagnetic wave irradiation device in accordance with the temperature measured by the temperature sensor.