Compact Cooling Apparatus With Integrated Cold Plate And Pump

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Solution Overview

Problem

Conventional electronic-component cooling apparatuses are bulkier due to the connection of heatsinks, radiators, and electric pumps with pipes, which increases their size and complicates mounting.

Innovation Solution

A compact cooling apparatus design featuring a cold plate with integrated refrigerant channels and a pump, where the cold plate, radiator, and pump are directly connected, reducing the number of joint members and forming a single unit to minimize size and enhance mounting ease.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heatsink, radiator, and electric pump are connected with pipes, then the cooling apparatus can function properly, but the size of the entire cooling apparatus increases

Engineering Contradiction:
Improvecooling functionVSAvoidsize of cooling apparatus
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent merges the heatsink and radiator into a single cold plate component with integrated refrigerant channels. The electric pump is also integrated directly onto the cold plate, eliminating the need for separate pipes to connect these components. This merging reduces the overall apparatus size while maintaining the cooling function through direct contact and integrated fluid pathways.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cold plate serves multiple functions simultaneously: it acts as both the heatsink (cooling the heating element) and the radiator (dissipating heat through the refrigerant channels), while also serving as the mounting platform for the electric pump. This multi-functionality eliminates the need for separate connection pipes between these components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If heatsink, radiator, and electric pump are connected with pipes, then the cooling system can be assembled, but the number of joint members increases making mounting complicated

Engineering Contradiction:
Improveassembly capabilityVSAvoidnumber of joint members
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

By integrating the electric pump directly onto the cold plate and forming the refrigerant channels within the cold plate itself, the patent eliminates multiple separate components and their associated connection pipes and joints. This reduces assembly complexity while maintaining manufacturability through a single integrated component structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the overall size of the cooling apparatus, improves handling, and facilitates efficient heat transfer from heating components to the cold plate, enhancing cooling performance while preventing pump exposure and potential heat-related issues.

Implementation Method 1

A first refrigerant channel 11 is formed in an inner space enclosed by the bottom wall 12 and the upper wall 13. Heat is transferred from a heating element to the cold plate 10, and from the cold plate 10 to the refrigerant flowing through the first refrigerant channel 11.

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

Heat is transferred from the heating element to the cold plate 10, and from the cold plate 10 to the refrigerant flowing through the first refrigerant channel 11.

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11582883B2Cooling apparatus
Publication Date: 2023.02.14 NIDEC CORP(JP)
  • US11582883B2 patent drawing
  • US11582883B2 patent drawing
  • US11582883B2 patent drawing

AI summary

A cooling apparatus includes a cold plate with a first refrigerant channel through which refrigerant flows, and a pump to circulate the refrigerant. The cold plate includes a bottom wall and an upper wall. A lower surface of the bottom wall is in contact with a heating element. The upper wall is located in contact with the bottom wall. A lower surface of the upper wall and an upper surface of the pump directly oppose each other. A lower surface of the pump is exposed to an outside of the cooling apparatus.