Cooling unit

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Solution Overview

Problem

Conventional cooling systems experience reduced cooling efficiency due to non-uniform coolant flow rates, leading to coolant accumulation at certain ports, which affects heat transfer efficiency.

Innovation Solution

The cooling assembly features a cold plate with a housing and partitioning that separates the coolant flow path into distinct chambers, utilizing strategically placed through holes to ensure even coolant distribution and flow across multiple heat generating components, thereby reducing stagnation and enhancing heat exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single plate chamber with horizontal flow path is used, then the structure is simple, but coolant flow rate becomes non-uniform causing accumulation at confluence port and reduced cooling efficiency

Engineering Contradiction:
Improvestructure simplicityVSAvoidcooling efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single plate chamber is divided into multiple plate chambers (first, second, third plate chambers) with separate through holes in the partition wall. This segmentation allows independent coolant flow paths for different heat generating components, preventing flow accumulation and ensuring uniform cooling across all components while maintaining structural simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If coolant flow path is horizontal with respect to heat generating component, then manufacturing is easier, but coolant accumulates at confluence port and cooling efficiency is lowered

Engineering Contradiction:
Improveflow path configurationVSAvoidcooling efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Different plate chambers are configured with through holes at different positions and orientations relative to their respective heat generating components. This local customization of flow path characteristics ensures that each component receives adequate coolant flow despite the overall horizontal flow direction, preventing accumulation issues while maintaining ease of manufacture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures uniform coolant flow and distribution, improving heat transfer efficiency by preventing coolant stagnation and maintaining consistent cooling performance across all heat generating components.

Implementation Method 1

a cold plate (1) in contact with a heat generating component (D)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a resin flow path (20) through which a coolant flows

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11994332B2Cooling unit
Publication Date: 2024.05.28 NIDEC CORP(JP)
  • US11994332B2 patent drawing
  • US11994332B2 patent drawing
  • US11994332B2 patent drawing

AI summary

A cooling assembly includes a cold plate in contact with a heat generating component, a housing on one side of the cooling assembly in a first direction with respect to the cold plate, a first wall located between the housing and the cold plate, and a second wall separating a plate chamber defined by the housing and the first wall into a first plate chamber and a second plate chamber adjacent to each other in a second direction orthogonal to the first direction. The first wall includes a first through hole opposing the cold plate in the first plate chamber and a second through hole opposing the cold plate in the second plate chamber.