Cooling Bed Turning Means Independent Transverse Conveyor
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Solution Overview
Problem
Existing cooling beds with cross conveyors are limited in their ability to efficiently and uniformly cool and turn longitudinally extending workpieces with different cross-sections or diameters, as they require complex adaptations and integrated turning mechanisms that restrict versatility.
Innovation Solution
The cooling bed design separates cross-conveying and turning functionalities, allowing independent control of turning means, which can be specialized and moved independently of the cross conveyor, enabling flexible handling of various workpiece types without structural complexity, using independent drive motors and toggle lever systems for precise control and rotation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If turning means are integrated into the transverse conveyor, then the structure appears unified, but the system becomes less adaptable to different workpiece types and requires complex movement sequences
Solution Approach 1:
The patent divides the cooling bed system into separate functional modules: the transverse conveyor for moving workpieces and independent turning means for rotating them. This segmentation allows each component to be optimized for its specific function and easily adapted to different workpiece types without redesigning the entire system.
Solution Approach 2:
The turning means are designed as universal components that can handle various workpiece types (bars, rods, profiles) with different cross-sections and diameters. The independent design allows the same turning mechanism to be applied across different workpiece types without requiring complex adaptations.
2Adaptability or versatility
If different workpiece types are turned using integrated turning mechanisms, then all operations can be performed in one system, but the structural complexity increases and versatility decreases
Solution Approach 1:
The turning means are separated from the transverse conveyor into independent units that can be individually optimized. This segmentation enables the use of simple, specialized turning mechanisms for each workpiece type rather than requiring a complex universal mechanism.
Solution Approach 2:
The turning means are designed to be movable and adjustable, allowing them to adapt to different workpiece geometries. This dynamic capability enables the same turning mechanism to handle various cross-sections and diameters without requiring complex structural changes.
Data Source
Figure 1
Figure 2a~2d
AI summary
Various workpiece types can be turned on a cooling bed with a transverse conveyor and with means for turning longitudinally extending workpieces in a structurally simple manner if the turning means can be controlled independently of the transverse conveyor, the turning means comprise two turning devices that come into contact with the respective workpiece being turned in at least one operating position during the turning process and that can be moved independently of the transverse conveyor, and/or if the workpieces are lifted from the transverse conveyor, turned, and placed back on it.