Topical Cooling Device for Injection Pain Relief

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Solution Overview

Problem

Current pen needle and delivery devices cause pain and discomfort during injections due to the lack of effective methods for desensitizing the skin before needle or cannula penetration.

Innovation Solution

A cooling device that contacts the skin with a refrigerant medium, such as a refrigerant gel, to cool the surface to a temperature of 0-15°C, providing a desensitizing and numbing effect without causing injury, and is designed to be compact and reusable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If ice or a cold object is contacted with the injection target site, then pain and discomfort are reduced, but the cooling effect is insufficient and temporary

Engineering Contradiction:
Improvepain and discomfortVSAvoidcooling effect sufficiency
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The cooling device is divided into distinct functional segments: an insulating container body, a refrigerant reservoir, and a skin-contacting surface. This segmentation allows each component to perform its specific function optimally - the container maintains refrigerant temperature, the refrigerant provides sustained cooling, and the contact surface delivers the numbing effect to the injection site.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device prepares the skin for injection by applying sustained cooling in advance, maintaining the skin at a numbing temperature (0-15°C) for an extended period before needle insertion. This preliminary cooling action desensitizes the skin and reduces pain perception, allowing the injection to occur with minimal discomfort.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If the cooling device cools the skin to a low temperature, then desensitizing and numbing effects are achieved, but risk of skin freezing or damage increases

Engineering Contradiction:
Improvepain and discomfortVSAvoidskin freezing or damage
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The device introduces an intermediary layer between the refrigerant and the skin - either an insulating barrier or a refrigerant gel - that mediates the heat transfer. This intermediary controls the cooling rate and maximum temperature reached, allowing the skin to be cooled to a numbing temperature without risking freezing or tissue damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device carefully controls the temperature parameter within a safe range (0-15°C) that is sufficient for desensitization but above the freezing point of skin tissue. The insulating container and controlled refrigerant contact ensure the temperature remains in this optimal window, achieving pain relief without causing harm.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a compact reusable cooling device is designed, then portability and cost-effectiveness are improved, but maintaining extended chilled state becomes more difficult

Engineering Contradiction:
ImproveportabilityVSAvoidchilled state maintenance
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The device employs a nested structure where the refrigerant reservoir is contained within the insulating container body. This compact nesting allows the cooling components to be stored together in a small, portable unit while maintaining the thermal insulation necessary for extended chilled state maintenance during transport and storage.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The device uses a disposable refrigerant cartridge or pre-chilled refrigerant pack that can be replaced after use. This approach allows the expensive reusable insulating container to be paired with a low-cost consumable cooling element, making the overall system both portable and cost-effective while maintaining extended cooling capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cooling device effectively reduces pain and discomfort during injections by numbing the skin, maintaining a chilled state for extended periods, and is suitable for use with various medical devices like pen needles and infusion pumps.

Implementation Method 1

The cooling device has at least one contact surface that can be positioned against and directly contacting the target area of the skin of the patient to desensitize and cool the surface of the skin

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The container can be made of a thermally insulating material or constructed to maintain the refrigerant medium in a frozen, cooled, or chilled state for an extended period of time

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3494939B1Topical cooling device
Publication Date: 2022.07.20 BECTON DICKINSON & CO
  • EP3494939B1 patent drawingFigure 1~2
  • EP3494939B1 patent drawingFigure 3~4
  • EP3494939B1 patent drawingFigure 5~6

AI summary

A topical cooling device for cooling and desensitizing the surface of the skin of a patient is provided that includes a thermally insulating container having at least one side wall, an open end and a closed end, and internal cavity. A thermally transmitting member is included for closing the open end of said container. A refrigerant medium is provided within the cavity of the container and in contact said thermally transmitting member for cooling the surface of the skin of a patient in contact with the thermally transmitting member. The refrigerant medium can be hypertonic aqueous sodium chloride solution. The thermally transmitting member can be flexible bladder that is received within the container where the refrigerant medium is thermally insulated by the container. A lid can be attached to the open end of the container to close the device until ready for use.