Cooling Element Type Detection via PWM Current Analysis

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Solution Overview

Problem

Existing server cooling systems face challenges in efficiently determining and controlling the types of cooling elements, such as fans and pumps, which are crucial for maintaining optimal operating temperatures and ensuring reliable server performance.

Innovation Solution

A method and apparatus that determine the type of cooling elements by measuring the total current draw when each cooling element operates at a test PWM value, comparing this to predicted current draws for different types of cooling elements, and determining whether the cooling elements are of the same type or a mixture of types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dedicated signals or pins are used to identify cooling element types, then identification accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecooling element type identification accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cooling element itself provides the identification information through its current draw characteristics during PWM operation. The system uses the inherent electrical properties of the cooling element (current consumption at specific PWM duty cycles) to automatically determine its type, eliminating the need for external dedicated identification signals or pins. This self-identification approach reduces system complexity while maintaining accurate cooling element type detection.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If multiple cooling element types are supported, then adaptability is improved, but control difficulty increases

Engineering Contradiction:
Improvecooling element type compatibilityVSAvoidcontrol difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent segments the control approach by dividing cooling elements into distinct types (e.g., high-performance fans, low-performance fans, pumps) with characteristic current draw profiles. Each type is identified through specific PWM duty cycle testing, and once identified, the system applies type-specific control algorithms. This segmentation allows the system to handle multiple cooling element types adaptably while simplifying control by treating each type with its optimized control strategy rather than using a complex universal control method.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If current measurement and comparison methods are used to identify cooling element types, then identification accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improvecooling element type detection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system performs current measurements at specific periodic intervals during PWM duty cycle testing rather than continuously monitoring. The identification process uses discrete test PWM values (e.g., 25%, 50%, 75% duty cycles) at which current draw is measured and compared against predicted values. This periodic measurement approach achieves accurate cooling element type detection while minimizing energy consumption by avoiding continuous monitoring and only performing measurements when type identification is needed.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate identification of cooling element types without the need for dedicated signals or pins, enabling better control and optimization of server cooling systems, which can improve performance and reliability.

Implementation Method 1

Each cooling element of the plurality of cooling elements is controlled using PWM. The method includes causing each of the plurality of cooling elements to operate at a test PWM value.

Methodology Applied
Scientific EffectPulse width modulation: Phase Modulation

Implementation Method 2

The apparatus includes a current measurement module configured to measure a total current draw of the plurality of cooling elements.

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS20250053212A1Cooling element type determination and control
Publication Date: 2025.02.13 LENOVO ENTERPRISE SOLUTIONS (SINGAPORE) PTE LTD
  • US20250053212A1 patent drawing
  • US20250053212A1 patent drawing
  • US20250053212A1 patent drawing

AI summary

A method for detecting a cooling element type includes determining a quantity of cooling elements for a computing device. Each of the cooling elements is of a cooling element type. The method includes causing each cooling element to operate at a test pulse width modulation (“PWM”) value. Each cooling element is controlled using PWM. The method includes measuring a total current draw of the cooling elements and comparing the total current draw to each of a predicted current draw at the test PWM value of a quantity of cooling elements of a particular cooling element type. The quantity of cooling elements of each of the cooling element types matches the determined quantity of the plurality of cooling elements. The method includes determining, based on the comparing, whether each of the plurality of cooling elements are of a same cooling element type or are of a mixture of cooling element types.