Cooling Equipment for Combined Cycle Plant Thermal Efficiency

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Solution Overview

Problem

In combined cycle plants, increasing intake air cooling to improve gas turbine output leads to increased fuel consumption, making it challenging to enhance steam turbine output without increasing fuel usage, thus limiting thermal efficiency improvements.

Innovation Solution

The implementation of cooling equipment that uses liquefied gas for heat exchange with a condenser refrigerant to cool steam, thereby improving the condenser's vacuum and increasing steam turbine work without increasing gas turbine fuel consumption, utilizing a refrigerant supply line and cooling part for efficient heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If combustion air is cooled to increase intake air amount, then gas turbine output is improved, but fuel consumption increases

Engineering Contradiction:
Improvegas turbine outputVSAvoidfuel consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention converts the cold energy that would otherwise be wasted in the liquefied gas storage tank into a useful resource. By using the cold liquefied gas to cool the condenser refrigerant, the system turns a potential energy loss into a benefit that improves steam turbine output and overall thermal efficiency without requiring additional fuel consumption in the gas turbine.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The invention introduces an intermediary cooling system that uses the cold liquefied gas as a heat transfer medium. The cooling part acts as an intermediary device that transfers cold energy from the liquefied gas to the condenser refrigerant, enabling indirect cooling that improves steam turbine performance without directly affecting gas turbine fuel consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If steam turbine output is increased without increasing fuel consumption, then thermal efficiency is improved, but this requires innovative cooling methods

Engineering Contradiction:
Improvesteam turbine outputVSAvoidcooling system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cooling part is designed to perform multiple functions: it cools the condenser refrigerant using cold liquefied gas, and can potentially serve other cooling needs in the plant. This multi-functionality allows the system to improve steam turbine output through enhanced condenser performance without requiring separate dedicated cooling systems, thereby managing complexity while achieving the desired productivity improvement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances steam turbine output and overall thermal efficiency of the combined cycle plant by effectively utilizing cold energy from liquefied gas without increasing fuel consumption in the gas turbine, thereby improving power generation efficiency.

Implementation Method 1

a cooling part (80) which is provided on the refrigerant supply line (81) and performs heat exchange between liquefied gas (G) which is used as fuel for a gas turbine and the condenser refrigerant, thereby heating and vaporizing the liquefied gas and cooling the condenser refrigerant

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a refrigerant supply line (81) for supplying a condenser refrigerant which cools steam (Sb) that has driven a steam turbine (5), thereby returning the steam to water (W), to a condenser (6)

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11300010B2Cooling equipment, combined cycle plant comprising same, and cooling method
Publication Date: 2022.04.12 MITSUBISHI POWER LTD
  • US11300010B2 patent drawing
  • US11300010B2 patent drawing
  • US11300010B2 patent drawing

AI summary

This cooling equipment comprises: a refrigerant supply line (81) supplying, to a condenser (6), a condenser refrigerant which cools steam (Sb) that has driven a steam turbine (5), to return the steam (Sb) to water (W); and a cooling part (80) which is disposed on the refrigerant supply line (81), and performs heat exchange between liquefied gas used as fuel for a gas turbine (2) and the condenser refrigerant to heat and vaporize the liquefied gas and to cool the condenser refrigerant at the same time.