Cooling Medium Distribution Apparatus for Data Center Heat Dissipation

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Solution Overview

Problem

Existing cooling systems for high-density ICT devices in data centers face challenges in efficiently condensing vaporized cooling media into liquid without requiring negative pressure, which increases processing difficulty and costs due to larger condenser sizes.

Innovation Solution

A cooling medium distribution apparatus comprising a first heat exchanger that condenses gaseous cooling media into liquid without negative pressure, and a second heat exchanger that reduces the temperature of the liquid cooling media, allowing for efficient two-phase heat dissipation in data centers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a condenser is used to condense vaporized cooling medium into liquid cooling medium, then the cooling medium can be recycled for heat dissipation, but the condenser needs to work in negative pressure state which increases processing difficulty and size

Engineering Contradiction:
Improvecooling medium recycling efficiencyVSAvoidcondenser processing difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent divides the condensation process into two separate heat exchangers: a first heat exchanger that condenses gaseous cooling medium into liquid at normal pressure, and a second heat exchanger that further cools the liquid cooling medium. This segmentation eliminates the need for the condenser to operate in negative pressure state, thereby reducing processing difficulty while maintaining cooling medium recycling efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a second heat exchanger as an intermediary component between the first heat exchanger and the delivery pump. The second heat exchanger further cools the liquid cooling medium produced by the first heat exchanger, enabling the system to achieve the required cooling effect without requiring the condenser to operate in negative pressure state.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the size of the condenser is increased to improve condensation capacity, then more vaporized cooling medium can be condensed, but the processing difficulty and cost increase correspondingly

Engineering Contradiction:
Improvecondensation capacityVSAvoidcondenser processing difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent segments the condensation and cooling functions into two separate heat exchangers. The first heat exchanger handles condensation at normal pressure with simpler construction, while the second heat exchanger handles further cooling of the liquid cooling medium. This segmentation allows each component to be smaller and easier to manufacture while collectively providing the required condensation capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the pressure parameter from negative pressure to normal pressure in the first heat exchanger, simplifying the construction and manufacturing requirements. The second heat exchanger then handles the temperature reduction of the liquid cooling medium. This parameter change enables the system to achieve the required condensation capacity with easier-to-manufacture components.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If negative pressure design is applied to the condenser, then condensation of vaporized cooling medium is achieved, but sealing requirements and structural strength requirements increase

Engineering Contradiction:
Improvecondensation functionVSAvoidsealing and structural strength requirements
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the cooling process into two stages: condensation at normal pressure in the first heat exchanger, and further cooling of the liquid cooling medium in the second heat exchanger. This segmentation eliminates the need for negative pressure design, thereby reducing sealing and structural strength requirements while maintaining reliable condensation function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second heat exchanger acts as an intermediary that further cools the liquid cooling medium produced by the first heat exchanger. This intermediary component enables the system to achieve the required cooling effect without requiring negative pressure design, thereby reducing sealing and structural strength requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces the size and processing difficulty of the condenser, lowers production costs, and enables efficient heat dissipation in data centers by providing a liquid cooling medium with a lower boiling point than normal pressure.

Implementation Method 1

The first heat exchanger is configured to condense a gaseous first cooling medium into a liquid first cooling medium

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

exchanges heat with the second cooling medium in the second runner, so that the gaseous first cooling medium changes into the liquid first cooling medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

the second heat exchanger is used to enable the second cooling medium in the third runner to exchange heat with the first cooling medium in the liquid storage tank, to reduce temperature of the first cooling medium in the liquid storage tank

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

the output end of the delivery pump is configured to allow the liquid first cooling medium to flow out

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentUS20250142776A1Cooling medium distribution apparatus, heat dissipation cabinet, and server system
Publication Date: 2025.05.01 XFUSION DIGITAL TECH CO LTD
  • US20250142776A1 patent drawing
  • US20250142776A1 patent drawing
  • US20250142776A1 patent drawing

AI summary

The cooling medium distribution apparatus includes a first heat exchanger, a second heat exchanger, a liquid storage tank, and a delivery pump. An input end of the first runner is configured to allow a gaseous first cooling medium to flow in, and an output end of the first runner is in communication with an input end of the liquid storage tank. An output end of the liquid storage tank is configured to be in communication with an input end of the delivery pump, and an output end of the delivery pump is configured to allow a liquid first cooling medium to flow out. The second runner is used for flowing of a second cooling medium to exchange heat with the first cooling medium in the first runner. The second heat exchanger enables the second cooling medium in the third runner to exchange heat with the first cooling medium.