Cooling Module Manifold Layout With Internal Pump Discharge Port
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Solution Overview
Problem
Existing cooling module designs for vehicles, such as electric vehicles, face inefficiencies due to protruding discharge ports of pumps, which occupy valuable space and complicate the integration of thermal management systems.
Innovation Solution
The cooling module integrates the discharge port of the pump within the manifold, allowing the fluid flow path to be contained entirely within the manifold, reducing the module's size and improving space utilization by eliminating the need for external protrusions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the discharge port of the pump protrudes outward from the manifold, then the pump can be easily mounted and connected, but the space utilization of the vehicle is reduced and the module size increases
Solution Approach 1:
The discharge port of the pump is nested within the manifold structure, with the pump body positioned inside the manifold's internal space. This nesting arrangement eliminates the need for external protrusions while maintaining functional connectivity, thereby reducing the overall module volume without compromising mounting ease
Solution Approach 2:
The discharge port is repositioned from an external protruding position to an internal position within the manifold's three-dimensional space. By utilizing the internal volume of the manifold rather than external space, the design achieves compact integration while preserving pump connectivity and mounting capabilities
2Ease of operation
If the discharge port protrudes outward, then the pump connection is simplified, but the overall device complexity increases due to external components
Solution Approach 1:
The pump and manifold are merged into a single integrated assembly, where the pump discharge port is positioned inside the manifold. This merging eliminates the need for separate external connection components and reduces the number of discrete parts, thereby simplifying the overall device structure while maintaining connection functionality
Solution Approach 2:
The manifold serves multiple functions: it acts as both the fluid distribution structure and the housing that contains the pump discharge port. This multi-functionality reduces the need for additional dedicated components for pump mounting and connection, thereby reducing device complexity
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances space efficiency, simplifies the mounting process, and reduces pressure loss by maintaining a compact design, effectively utilizing the available space within the vehicle.
Implementation Method 1
a pump (2) configured to pressure-feed the fluid (F)
Data Source
Figure 1
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AI summary
A cooling module (100) includes: a pump (2) configured to pressure-feed a fluid (F); and a manifold (1) having an outer wall (1g) on which an attachment surface (1e) for the pump is provided and including a fluid flow path (L) therein through which the fluid pressure-fed by the pump flows. A discharge port (132) of the pump is provided inside the manifold.