Cooling System Efficiency Determination Using Power Consumption Data

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Solution Overview

Problem

Existing methods for determining the efficiency of cooling systems comprising multiple electrically powered cooling devices are complex and require retrofitting with sensors, leading to reluctance in optimizing cooling device efficiency.

Innovation Solution

A method that monitors and records the total electrical power consumed by the cooling system, using corresponding values of estimated electrical power consumption and total rated cooling capacity to determine the system's efficiency by estimating the total rated cooling capacity based on power consumption data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional sensor retrofitting methods are used to determine cooling device efficiency, then measurement precision is improved, but device complexity and ease of manufacture deteriorate

Engineering Contradiction:
Improveefficiency measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cooling system uses its own existing operational data (power consumption and cooling capacity) to determine efficiency, without requiring external sensors or additional measurement equipment. The system serves itself by leveraging data already available from its normal operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The method extracts efficiency information from existing operational parameters (power consumption and cooling capacity) without adding new sensing components. It takes out the efficiency determination problem from the complex sensor retrofitting approach and solves it using available data.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If traditional sensor retrofitting methods are used to determine cooling device efficiency, then measurement precision is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improveefficiency measurement precisionVSAvoidimplementation ease
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The cooling system uses its own existing operational data (power consumption and cooling capacity) to determine efficiency, without requiring external sensors or additional measurement equipment. The system serves itself by leveraging data already available from its normal operation.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If multiple sensors are installed to monitor cooling device parameters, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improveefficiency measurement precisionVSAvoidefficiency determination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The method continuously monitors power consumption and cooling capacity during normal system operation, allowing efficiency to be determined at any time without stopping the cooling system or performing separate measurement procedures. The useful action of cooling continues uninterrupted while efficiency data is collected.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS20250044006A1Efficiency determination of cooling systems
Publication Date: 2025.02.06 GRUNDFOS HLDG
  • US20250044006A1 patent drawing
  • US20250044006A1 patent drawing

AI summary

A method for determining an efficiency of a cooling system including a plurality of electrically powered cooling devices, the cooling system is configured to ramp the total cooling capacity up and down by turning the one or more cooling devices on and off either fully or partly. The method involves providing corresponding values of estimated electrical power consumption and total rated cooling capacity and monitoring and recording the total electrical power consumed by the system.