Cooling Medium Tank Venting for Fuel Cell Ship Gas Leak Safety

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In fuel cell ships, a fuel gas leak can lead to the entry of combustible gases into the cooling medium tank, posing a risk of explosion.

Innovation Solution

A fuel cell ship with a cooling system that includes a cooling medium tank, a circulation pipe, a detector, and a discharge valve, controlled by a control unit to prevent fuel gas from entering and staying in the cooling medium tank by opening the discharge valve when a specified fuel gas concentration is detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a cooling medium tank is used to cool the fuel cell, then the fuel cell power generation efficiency is improved, but the risk of fuel gas accumulation and explosion in the cooling medium tank increases

Engineering Contradiction:
Improvefuel cell power generation efficiencyVSAvoidfuel gas accumulation and explosion risk
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent installs a gas detector in the cooling medium tank to detect fuel gas concentration in advance, and sets up a discharge valve that can be opened when fuel gas is detected, preventing fuel gas accumulation before it reaches dangerous levels. This preliminary detection and prepared discharge mechanism resolves the contradiction by maintaining cooling efficiency while proactively preventing explosion risks.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a gas detector as an intermediary monitoring device between the fuel cell and cooling medium tank system. The detector acts as a mediator that monitors fuel gas concentration and triggers the discharge valve operation, creating a safety intermediary layer that allows the cooling system to operate efficiently while preventing fuel gas accumulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the cooling medium tank is sealed to prevent fuel gas entry, then safety is improved, but the ability to discharge accumulated fuel gas is reduced

Engineering Contradiction:
ImprovesafetyVSAvoidfuel gas discharge capability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a dynamic valve mechanism that can switch between closed and open states based on fuel gas concentration conditions. The discharge valve remains closed during normal operation to maintain safety, but opens automatically when fuel gas is detected, dynamically adjusting the tank's sealing state to resolve the contradiction between safety and discharge capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gas detector provides feedback on fuel gas concentration to the control system, which then controls the discharge valve operation. This feedback mechanism ensures the valve remains closed when safe (maintaining safety) and opens when fuel gas is detected (enabling discharge), dynamically resolving the contradiction between safety and discharge capability.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If a gas discharge valve is installed in the cooling medium tank, then the ability to remove fuel gas is improved, but the system complexity increases

Engineering Contradiction:
Improvefuel gas removal capabilityVSAvoidcooling system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent designs a system where the gas detector and discharge valve work together in a self-service manner. When fuel gas is detected, the valve automatically opens to discharge the gas without requiring complex external control systems or manual intervention. This self-service approach removes fuel gas effectively while minimizing system complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents fuel gas from accumulating in the cooling medium tank, reducing the risk of explosion and allowing for the use of pressurized cooling medium for efficient cooling, enhancing safety and design flexibility.

Implementation Method 1

a cooling system that cools the fuel cell, and the cooling system includes a cooling medium tank that accommodates a cooling medium

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a fuel cell that generates electric power by an electrochemical reaction of a fuel

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS20250372670A1Fuel cell ship
Publication Date: 2025.12.04 YANMAR HLDG CO LTD
  • US20250372670A1 patent drawing
  • US20250372670A1 patent drawing
  • US20250372670A1 patent drawing

AI summary

A fuel cell ship includes a cooling system that cools a fuel cell. The cooling system includes a cooling medium tank that accommodates a cooling medium, a cooling medium circulation pipe that circulates the cooling medium between the fuel cell and the cooling medium tank, a cooling tank internal gas detector installed in the cooling medium tank, a cooling tank internal gas discharge pipe connected to the cooling medium tank, and a cooling tank internal gas discharge valve installed in the cooling tank internal gas discharge pipe. The fuel cell ship includes a control unit that controls opening and closing of the cooling tank internal gas discharge valve. The control unit opens the cooling tank internal gas discharge valve when the cooling tank internal gas detector detects that the concentration of the fuel gas in the cooling medium tank is equal to or greater than a specified value determined in advance.