Cooling Tower Surfactant Control for Foaming and Heat Transfer

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Solution Overview

Problem

Existing methods for improving cooling performance in circulating cooling water systems, particularly in water spraying type cooling towers, face challenges such as foaming, scale formation, and contamination, which hinder efficient heat transfer and require additional agents that can be costly and difficult to implement.

Innovation Solution

The method involves adding a surfactant to the cooling water in the circulating cooling water system, adjusting the dynamic contact angle to 55° or less, and controlling the bubble bulkiness to 250 mL or less, thereby enhancing the cooling performance of the cooling tower without causing foaming issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a surfactant is added to cooling water to improve wetting performance and cooling efficiency, then the cooling performance is improved, but excessive foaming occurs which causes operational problems

Engineering Contradiction:
Improvecooling performanceVSAvoidfoaming
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by carefully controlling the surfactant concentration within a specific range (5-50 mg/L) to optimize the balance between wetting performance and foaming control. It also controls the dynamic contact angle (55° or less) and bubble bulkiness (250 mL or less) as key parameters to achieve improved cooling performance without excessive foaming.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses partial action by adding surfactant in controlled, limited amounts rather than excessive quantities. The surfactant is added at specific concentrations (5-50 mg/L) which is sufficient to improve wetting and cooling performance but below the threshold that causes problematic foaming, thus achieving the desired effect without over-application.

Inventive Principle:
Principle #16Partial or excessive action

2Use of energy by moving object

If cooling water is circulated through the heat exchanger and cooling tower to cool the heat source, then heat transfer is achieved, but scale formation and slime adhesion occur which inhibit heat transfer

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidscale formation and slime adhesion
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent uses surfactant as an intermediary substance that modifies the interaction between cooling water and heat exchanger surfaces. The surfactant forms a protective layer that prevents scale formation and slime adhesion, thereby maintaining heat transfer efficiency without requiring additional complex treatment systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameters of cooling water by adding surfactant at controlled concentrations (5-50 mg/L). This parameter change modifies the surface properties of the cooling water to prevent scale and slime formation, thereby maintaining heat transfer efficiency throughout operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively improves the cooling performance of the cooling tower by increasing the cooling temperature and inhibiting bubble formation, making the operation of the circulating cooling water system more efficient and cost-effective.

Implementation Method 1

cooling water to which an agent including a surfactant is added

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

dynamic contact angle of 55° or less

Methodology Applied
Scientific EffectWetting: Wetting

Implementation Method 3

The heat that the open circulating cooling water receives in the heat exchanger is allowed to cool by evaporating some of the cooling water in the open type cooling tower

Methodology Applied
Scientific EffectEvaporative cooling: Evaporation

Implementation Method 4

bubble bulkiness of 250 mL or less

Methodology Applied
Scientific EffectFoam: Foam

Data Source

PatentUS12332002B2Circulating cooling water treatment method and cooling performance
Publication Date: 2025.06.17 KURITA WATER INDUSTRIES LTD
  • US12332002B2 patent drawing

AI summary

The present invention provides a technique for improving the cooling performance of a cooling tower in a circulating cooling water system having the cooling tower. The present invention provides a method for improving cooling performance of a cooling tower in a circulating cooling water system having the cooling tower, wherein cooling water used in the circulating cooling water system is cooling water to which an agent including a surfactant is added, and the cooling water satisfies (a) a dynamic contact angle of 55° or less and (b) a bubble bulkiness of 250 mL or less.