Cooling Capacity Unit With Integrated Battery Backup Power

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Solution Overview

Problem

Conventional liquid cooling systems for high-density data centers require additional backup power systems, leading to increased costs, space occupation, and reduced efficiency due to repeated functions in UPS and frequency converters.

Innovation Solution

A cooling capacity distribution unit with a self-contained power supply, including a DC-DC module and a backup battery, integrated within the cabinet, eliminating the need for external UPS and backup power systems, and optimizing power supply to reduce multi-level conversion losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an external UPS and backup power system are added separately to provide backup power function, then the backup power function is achieved, but the occupied space and system cost increase

Engineering Contradiction:
Improvebackup power functionVSAvoidoccupied space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent integrates the backup power function into the frequency converter by adding a battery pack and DC-DC conversion module within the same cabinet. This merging of functions eliminates the need for a separate external UPS system, reducing occupied space while maintaining backup power capability for the liquid-cooled circulating pump

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frequency converter is designed to perform multiple functions: both driving control of the liquid-cooled circulating pump and backup power supply. By making the frequency converter universal, the system eliminates redundant components and reduces overall system complexity and space occupation

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If an external UPS and backup power system are added separately to provide backup power function, then the backup power function is achieved, but the system cost increases

Engineering Contradiction:
Improvebackup power functionVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the backup power function with the frequency converter, eliminating the need for a separate external UPS system. This integration reduces system cost by removing redundant components and reducing the overall bill of materials while maintaining the required backup power functionality

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the frequency converter and backup power system are independent, then the backup power function is achieved, but the system efficiency decreases due to repeated functions

Engineering Contradiction:
Improvebackup power functionVSAvoidsystem efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The frequency converter is designed to serve dual purposes: driving control and backup power supply. This eliminates repeated functions and reduces energy loss by avoiding redundant power conversion stages. The integrated design ensures that the same hardware components perform multiple functions efficiently

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the structure of the cooling capacity distribution unit, enhances water supply efficiency, reduces costs and space occupation, and improves system efficiency by eliminating redundant power supply components.

Implementation Method 1

a DC-DC module connected to the backup battery. The DC-DC module is connected to the DC-AC module and is configured to supply power to the liquid-cooled circulating pump

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 2

a frequency converter that supplies power to the liquid-cooled circulating pump. The frequency converter includes an alternating current (AC)-direct current (DC) module and a DC-AC module

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 3

Heat of this part is dissipated by circulating heat exchange of a working medium liquid

Methodology Applied
Scientific EffectFluid circulation: Pump

Implementation Method 4

Heat exchange is performed between an external cooling tower and the working medium liquid in the liquid-cooled cooling plate

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 5

cold water generated by a cooling tower of the liquid cooling system

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12225687B2Cooling capacity distribution unit and liquid cooling system
Publication Date: 2025.02.11 HUAWEI DIGITAL POWER TECH CO LTD
  • US12225687B2 patent drawing
  • US12225687B2 patent drawing
  • US12225687B2 patent drawing

AI summary

A cooling capacity distribution unit includes a liquid-cooled circulating pump disposed in a cabinet, and a frequency converter that supplies power to the liquid-cooled circulating pump. The frequency converter includes an AC-DC module and a DC-AC module. The AC-DC module is configured to be connected to mains, and the DC-AC module is connected to the liquid-cooled circulating pump. The cooling capacity distribution unit further includes a power supply unit, where the power supply unit includes a backup battery disposed in the cabinet, and a DC-DC module connected to the backup battery. The DC-DC module is connected to the DC-AC module and is configured to supply power to the liquid-cooled circulating pump.