Multi-Path Cooling Valve for Preventing Heat Interference

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Solution Overview

Problem

Conventional valves used in eco-friendly vehicles fail to manage cooling water temperatures effectively, leading to heat interference between cooling media of different temperatures, which can degrade the operating efficiency of battery systems.

Innovation Solution

A heat interference prevention valve with multiple flow paths and a heat interference prevention part, such as an empty space or material with low thermal conductivity, is designed to isolate these paths and minimize heat exchange between cooling media, ensuring efficient temperature management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If cooling water of different temperatures circulates through an integrated valve, then the valve can control multiple heat management parts, but heat interference occurs between cooling media causing temperature management failure

Engineering Contradiction:
Improvevalve control capabilityVSAvoidcooling water temperature
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The valve body is divided into multiple independent flow paths with separate circulation holes for different heat management parts. Each flow path is isolated by partitions, allowing independent temperature control for battery cooling (30°C) and PE parts cooling (70°C) without heat interference between paths.

Inventive Principle:
Principle #1Segmentation

2Temperature

If multiple flow paths are formed in the valve, then temperature control for different parts is improved, but the valve structure becomes more complex

Engineering Contradiction:
Improvecooling water temperature controlVSAvoidvalve structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Multiple flow paths and circulation holes are integrated into a single valve body structure. The valve combines multiple functions (controlling cooling water flow to battery, PE parts, and other heat management components) in one unified component, reducing the need for multiple separate valves while maintaining temperature control capability.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If cooling media of different temperatures exchange heat in the valve, then heat recovery might occur, but the cooling effectiveness for temperature-sensitive components deteriorates

Engineering Contradiction:
Improveheat recoveryVSAvoidcooling effectiveness
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The valve partitions cooling water flow paths using internal partitions and separate circulation holes, preventing thermal mixing between hot (70°C) and cold (30°C) cooling media. This ensures that temperature-sensitive battery cooling maintains its effectiveness while allowing heat recovery in dedicated paths where appropriate.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents heat interference between cooling media of different temperatures, maintaining optimal temperatures for battery and PE parts, thereby enhancing the overall energy efficiency and operational performance of eco-friendly vehicles.

Implementation Method 1

a heat interference prevention part disposed between the plurality of flow paths to isolate the respective flow paths

Methodology Applied
Scientific EffectThermal Insulation: Thermal Insulation

Data Source

PatentUS20240271713A1Heat interference prevention valve and valve apparatus including same
Publication Date: 2024.08.15 HYUNDAI WIA CORP
  • US20240271713A1 patent drawing
  • US20240271713A1 patent drawing
  • US20240271713A1 patent drawing

AI summary

A heat interference prevention valve that selectively circulates cooling media through a plurality of heat management parts using one valve. The valve includes flow paths isolated by a heat interference prevention part inside the valve, thereby minimizing heat interference between cooling media circulating through the respective flow paths, enabling efficient management of the temperature of the cooling medium, and managing and maintaining the heat management parts through which the cooling medium circulates at required temperatures.