Coordination Complex-ZIF Hybrid Catalyst for Recovery and Activity

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Solution Overview

Problem

Current coordination complex compounds used as catalysts face challenges in recovery and reuse due to their homogeneous nature, leading to high manufacturing costs and limited catalytic activity when using expensive metals, and introducing coordination complexes into zeolitic imidazolate frameworks (ZIFs) is hindered by steric strain and instability of metal-imidazolate bonds.

Innovation Solution

A method is developed to prepare a coordination complex compound-ZIF complex by using a precursor with ligands that are more strongly or weakly bonded to the central metal than imidazolate, allowing direct chemical bonding to metal vacancy sites in ZIFs, enabling easy recovery and reuse while maintaining catalytic activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If coordination complex compounds are used as homogeneous catalysts, then catalytic activity is improved, but recovery and reuse become extremely difficult

Engineering Contradiction:
Improvecatalytic activityVSAvoidrecovery and reuse
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent uses ZIF as an intermediary carrier to support the coordination complex compound. The ZIF provides a heterogeneous support structure that allows the coordination complex to be easily separated and reused, while maintaining its catalytic activity. The coordination complex is anchored to the ZIF surface through coordination bonds, creating a hybrid catalyst system that combines the advantages of both homogeneous and heterogeneous catalysis.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite material system consisting of ZIF support and coordination complex compound. This composite structure combines the high surface area and stability of ZIF with the high catalytic activity of the coordination complex, achieving both easy recovery and high productivity.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If coordination complex compounds are used as heterogeneous catalysts, then recovery and reuse are improved, but catalytic activity decreases compared to homogeneous catalysts

Engineering Contradiction:
Improverecovery and reuseVSAvoidcatalytic activity
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The ZIF acts as an intermediary that preserves the molecular structure and catalytic properties of the coordination complex while providing heterogeneous catalyst benefits. The coordination complex retains its active molecular units on the ZIF surface, maintaining high catalytic activity similar to homogeneous catalysts, while enabling easy separation and reuse.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes the porous structure of ZIF to support coordination complex compounds. The large surface area and pore structure of ZIF allow the coordination complex to maintain its molecular unit structure while being dispersed on the support, preserving high catalytic activity and enabling easy recovery through filtration or centrifugation.

Inventive Principle:
Principle #31Porous materials

3Ease of manufacture

If coordination complex compounds are introduced into ZIF metal vacancy sites, then easy recovery and reuse are achieved, but steric strain and bond instability hinder the process

Engineering Contradiction:
Improverecovery and reuseVSAvoidsteric strain and bond instability
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent optimizes parameters such as pH, temperature, and coordination complex concentration to facilitate the introduction of coordination complexes into ZIF metal vacancy sites. By controlling these parameters, the patent overcomes steric strain and enhances the stability of metal-imidazolate bonds during the immobilization process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary activation of ZIF by creating metal vacancy sites before introducing the coordination complex compound. This preliminary action facilitates the subsequent immobilization process by providing ready-made binding sites, reducing steric strain, and ensuring stable bonding between the coordination complex and ZIF support.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coordination complex compound-ZIF complex achieves high catalytic activity and can be easily recovered and reused, overcoming the limitations of homogeneous catalysts and steric issues in heterogeneous catalysts, making it industrially applicable.

Implementation Method 1

a complex in which a coordination complex compound is bonded to a ZIF and wherein a central metal of the coordination complex compound is chemically and directly bonded to a metal vacancy site of the ZIF

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Data Source

PatentUS20240059722A1Coordination complex compound-ZIF complex and method of preparing same
Publication Date: 2024.02.22 KOREA RES INST OF CHEM TECH
  • US20240059722A1 patent drawing
  • US20240059722A1 patent drawing
  • US20240059722A1 patent drawing

AI summary

Proposed are a coordination complex compound-ZIF complex and a method of preparing the same. More particularly, proposed are a coordination complex compound-ZIF complex, which is a complex on which a coordination complex compound is supported by being chemically and directly bonded to a metal vacancy site of a ZIF, capable of being usable as a heterogeneous catalyst that can be recovered and reused in subsequent processes and maintaining catalytic functions of the coordination complex compound, which is an active ingredient, and to a method of preparing the same.